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Overview in PDF format - Tallinna Tehnikaülikool

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5. CONCLUSIONSThe generalised conclusions of the work are the follow<strong>in</strong>g:1. A process monitor<strong>in</strong>g model and an exemplary system was developed at MUlevel, where a real form of cutt<strong>in</strong>g wedge and real depth of cut at the givenmoment were transformed <strong>in</strong>to real cutt<strong>in</strong>g data <strong>in</strong> the tool-<strong>in</strong>-process system.1.1. Exact measurements of the surface contact areas, average wear landwidths and chip movement direction <strong>in</strong>volv<strong>in</strong>g CCD cameras enabledmonitor<strong>in</strong>g. The elaborated measurement methodology made it possible tomonitor tool wear development by mount<strong>in</strong>g a s<strong>in</strong>gle CCD camera <strong>in</strong>to themach<strong>in</strong>e tool. The ma<strong>in</strong> advantages of the elaborated digital videomeasur<strong>in</strong>g system rely on a relatively low cost, portability and extendedpossibilities of digital image analyses, e.g. exact measur<strong>in</strong>g of surfaceareas, average wear land lengths and perimeters. Automated measur<strong>in</strong>gexcludes human mistakes and, due to the images saved, permits to analysethe data later off-l<strong>in</strong>e, which is important when carry<strong>in</strong>g out long-last<strong>in</strong>gnon-repeatable mach<strong>in</strong><strong>in</strong>g tests.1.2. A dynamic model of manufactur<strong>in</strong>g with two degrees of freedom wasproposed for process monitor<strong>in</strong>g by <strong>in</strong>direct measurements. The process<strong>in</strong>gof the roughness measurements data confirmed the precision of thecalculation model. Surface roughness parameters of the blank quitesatisfactorily agreed with the respective data of the theoretical <strong>in</strong>vestigation.2. A formal model check<strong>in</strong>g technique was proposed as an extension to R/OMStools. Provid<strong>in</strong>g provably safe <strong>in</strong>structions to an operator is possible only withadequate process and operator behavioural models.2.1. Real time model updat<strong>in</strong>g <strong>in</strong> this approach is performed by an <strong>in</strong>tegratedmeasurement and expert system dur<strong>in</strong>g the process run. The f<strong>in</strong>al<strong>in</strong>struction decision is made only after model checkers acceptance.2.2. The elaborated model-check<strong>in</strong>g modules are universal, can beimplemented with m<strong>in</strong>or changes <strong>in</strong> other automated manufactur<strong>in</strong>gsystems and reduce hazardous situations caused by the human factor.3. Onl<strong>in</strong>e resource databases allow effective cooperation of production enterprisesat least <strong>in</strong> the mach<strong>in</strong>ery sector. Usability of such databases can be significantly<strong>in</strong>creased by add<strong>in</strong>g search eng<strong>in</strong>es that are able to propose a full productioncha<strong>in</strong> implement<strong>in</strong>g user needs and restrictions. Results at this phase are used todevelop the technological resources database test version.3.1. The system results can support the strategic plann<strong>in</strong>g of technologytransfer, it also could be used as a basis for the <strong>in</strong>dustrial enterprises <strong>in</strong>elaborat<strong>in</strong>g co-operation networks and develop<strong>in</strong>g towards extendedenterprises.3.2. The proposed model is capable of monitor<strong>in</strong>g the quality and quantity oftechnological resources <strong>in</strong> mach<strong>in</strong>e-build<strong>in</strong>g enterprises of the network.Influence of human resources can be evaluated successfully when us<strong>in</strong>gproper taxonomy and expert estimations. The described methodology ofhuman resources development has been thoroughly tested <strong>in</strong> five56

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