ES721 ISO40 7 kW NL - HSD

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HSD Table of contents § 1 DOCUMENTS SUPPLIED WITH THE PRODUCT........................................................4 § 2 DOCUMENT INFORMATION........................................................................................4 § 3 CUSTOMER ASSISTANCE SERVICE..........................................................................4 § 4 TERMS OF WARRANTY ..............................................................................................5 § 5 WARNINGS AND SAFETY PRECAUTIONS ................................................................6 5.1 Distribution of this manual ....................................................................................................... 6 5.2 General safety symbols ........................................................................................................... 6 5.3 Risks associated with the electrospindle ................................................................................. 7 5.4 Risks associated with improper use and handling................................................................... 7 5.5 Risks specific to maintenance ................................................................................................. 8 § 6 TRANSPORT, PACKAGING, UNPACKING, STORAGE .............................................9 6.1 Warnings.................................................................................................................................. 9 6.2 Dimensions and weights.......................................................................................................... 9 6.3 Transport and Packaging Conditions....................................................................................... 9 6.4 Unpacking Procedure .............................................................................................................. 9 6.5 Storage .................................................................................................................................. 10 § 7 TECHNICAL SPECIFICATIONS .................................................................................11 7.1 Characteristics and performance........................................................................................... 11 § 8 DIMENSIONS AND MAIN PARTS ..............................................................................13 8.1 Connections........................................................................................................................... 13 8.1.1 DPC & encoder version................................................................................................... 13 8.1.2 Direct liquid coolant coupling & S3 sensor version.......................................................... 15 8.1.3 Deublin distributor, encoder & lateral connections .......................................................... 17 § 9 INSTALLAZIONE ........................................................................................................19 9.1 Utility supplies in the factory .................................................................................................. 19 9.2 Fixing ..................................................................................................................................... 19 9.3 Hydraulic connections............................................................................................................ 19 9.4 Motor cooling ......................................................................................................................... 19 9.5 Internal tool cooling................................................................................................................ 20 9.5.1 Direct coupling................................................................................................................. 20 9.5.2 Deublin distributor ........................................................................................................... 20 9.5.3 Controlled loss water distributor (DPC) ........................................................................... 20 9.6 External tool cooling .............................................................................................................. 22 9.7 Compressed air specifications............................................................................................... 23 9.8 Pneumatic connections.......................................................................................................... 24 9.9 Example of compressed air circuits ....................................................................................... 24 9.9.1 Tool-holder changing circuit ............................................................................................ 24 9.9.2 Pressurization circuit ....................................................................................................... 24 9.10 automatic cone cleaning...................................................................................................... 25 9.11 Electrical connectors............................................................................................................ 26 § 10 OPERATION .............................................................................................................27 10.1 General precautions ............................................................................................................ 27 10.2 Running in............................................................................................................................ 27 10.3 Warming up ......................................................................................................................... 27 10.4 Tool locking and release...................................................................................................... 27 10.5 Automatic cleaning of the spindle shaft cone housing......................................................... 28 10.6 Pressurising......................................................................................................................... 28 10.7 Proximity sensors ................................................................................................................ 28 10.7.1 Specifications of proximity sensors ............................................................................... 28 5801H0066 en Rev.01 2/48
HSD 10.7.2 Electrospindle states and corresponding sensor S1, S2, S5 outputs............................ 29 10.7.3 S3 sensor “shaft idle” (optional)..................................................................................... 29 10.8 Thermal alarm...................................................................................................................... 29 10.9 Encoder (optional) ............................................................................................................... 30 10.9.1 Standard HSD TTL rectangular encoder..................................................................... 30 10.10 Choice of toolholder cone.................................................................................................. 31 10.11 Choice of tool..................................................................................................................... 32 10.12 What to do if the tool is blocked on the piece being worked.............................................. 32 § 11 ORDINARY MAINTENANCE ....................................................................................34 11.1 Daily maintenance ............................................................................................................... 35 11.1.1 Checking and Cleaning the tool holder seat and the tool holder cone .......................... 35 11.1.2 Protection of the tool holder seat................................................................................... 35 11.2 Biweekly Maintenance......................................................................................................... 36 11.2.1 Clean the tool holder cone with ethyl alcohol ................................................................ 36 § 12 REPLACEMENT OF COMPONENTS .......................................................................37 12.1 Replacement and adjustment of the sensor group .............................................................. 38 12.1.1 Description of the sensor unit........................................................................................ 38 12.1.2 Replacement and adjustment of the sensor unit ........................................................... 39 12.1.3 Sensor S1 adjustment ................................................................................................... 39 12.1.4 Sensor S2 adjustment ................................................................................................... 40 12.1.5 Sensor S5 adjustment ................................................................................................... 41 § 13 DISPOSING OF THE PRODUCT ..............................................................................42 § 14 LIST OF SPARE PARTS...........................................................................................43 § 15 TROUBLESHOOTING ..............................................................................................44 § 16 DECLARATION OF INCORPORATION ...................................................................47 5801H0066 en Rev.01 3/48
Page 1: HSD MECHATRONIC D I V I S I O N HSD
Page 5 and 6: HSD § 4 TERMS OF WARRANTY HSD S.p.
Page 7 and 8: HSD 5.3 RISKS ASSOCIATED WITH THE E
Page 9 and 10: HSD § 6 TRANSPORT, PACKAGING, UNPA
Page 11 and 12: HSD § 7 TECHNICAL SPECIFICATIONS 7
Page 13 and 14: HSD § 8 DIMENSIONS AND MAIN PARTS
Page 15 and 16: HSD 8.1.2 Direct liquid coolant cou
Page 17 and 18: HSD 8.1.3 Deublin distributor, enco
Page 19 and 20: HSD § 9 INSTALLAZIONE HSD S.p.a. d
Page 21 and 22: HSD DPC 5801H0066 en Rev.01 21/48 !
Page 23 and 24: HSD 9.7 COMPRESSED AIR SPECIFICATIO
Page 25 and 26: HSD 9.10 AUTOMATIC CONE CLEANING 1.
Page 27 and 28: HSD § 10 OPERATION 10.1 GENERAL PR
Page 29 and 30: HSD 10.7.2 Electrospindle states an
Page 31 and 32: HSD 10.10 CHOICE OF TOOLHOLDER CONE
Page 33 and 34: HSD 1 2 3 4 5 6 UTENSILE BLOCCATO U
Page 35 and 36: HSD 11.1 DAILY MAINTENANCE 11.1.1 C
Page 37 and 38: HSD § 12 REPLACEMENT OF COMPONENTS
Page 39 and 40: HSD 12.1.2 Replacement and adjustme
Page 41 and 42: HSD 12.1.5 Sensor S5 adjustment Aft
Page 43 and 44: HSD § 14 LIST OF SPARE PARTS CODE
Page 45 and 46: HSD The tool holder is not locked:
Page 47 and 48: HSD § 16 DECLARATION OF INCORPORAT

ES721 ISO40 7 kW NL - HSD

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