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Pantographs<br />

The program shown in Table 1 was applied for<br />

various materials, plain or impregnated up to 35 %<br />

in weight of copper or copper alloy.<br />

At that last step of the project, the test duration increased<br />

to 4 000 km or 290 000 strip passages, in or<strong>der</strong><br />

to guarantee the stability of the measured wear rates.<br />

Looking at a map of hardness and resistivity of the<br />

strip materials, the domains of plain and impregnated<br />

carbons are clearly distinct. Thus, it was expected<br />

that wear processes may strongly depend on<br />

these parameters (Figure 13).<br />

However, assessment of all experiments done at<br />

Polimi and Hoffmann test rigs show the clear result<br />

that the wear of all tested materials plain carbon and<br />

metalized carbon up to a copper content of 35 % in<br />

weight is of the same or<strong>der</strong> of magnitude for equal<br />

test conditions. Moreover, plain and metalized carbon<br />

show a similar distribution of wear rates.<br />

Some efforts were un<strong>der</strong>taken to identify those<br />

material parameters that have a major influence on<br />

wear rates. Typical contact strip parameters like resistivity,<br />

surface hardness, flexural strength, material<br />

density and finally copper content showed within the<br />

range of parameters of the tested materials no significant<br />

impact on wear rates of contact wires and strips.<br />

Within the framework of this study no clear parameter<br />

could be identified except the correlation with<br />

the number and intensity of arcs (Figures 14 to 16).<br />

4 Final results<br />

wear rate of wire related to<br />

contact strip passages<br />

3<br />

mm²<br />

→106<br />

2<br />

1<br />

0<br />

180 km/h 200km/h<br />

B plain C imp 35% A plain A imp 25% A imp 25%<br />

Carbon material<br />

Figure 17:<br />

Wear of wires for different strip materials at different rates of arcing.<br />

blue<br />

sections<br />

red<br />

sections<br />

(u

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