The Turbo Air® 3000 Centrifugal Compressor Compressor Handbook

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The Turbo Air 3000 Centrifugal Compressor Operator’s Manual Main Drive Coupling Parts NUT KEY Item Cooper Turbocompressor No. Description Qty Part Number 01 O-Ring 2 P1406064-20018 02 Gasket 2 P1406064-04117 03 Grease 1 P1405340-00264 Table 7—8. Main Drive Coupling Maintenance Parts 7—14 DRIVER SHAFT GASKET 02 SLEEVE O-RING 01 SPACER BOLT BAFFLE PLATE HUB HUB BOLT 01 O-RING SLEEVE BAFFLE PLATE KEY GASKET LUBE PLUG (2 PER SLEEVE) 02 NUT Figure 7—8. Main Drive Coupling Assembly BULLGEAR SHAFT
Heat Exchanger Parts 01 K-Seal Upper Baffle Plate Intercooler Bundle Y-Gasket 02 Header Gasket 03 Figure 7—9. Intercooler/Aftercooler Bundle Assembly Standard U-Tube Model Parts and Service Item Cooper Turbocompressor No. Description Qty Part Number 01 K-Seal 3 P1408800-04941 02 Y-Gasket 6 P1408800-04926 03 Header Gasket 3 P1793932-02100 04 Front Tubesheet Gasket 3 P1793931-02100 Table 7—9. Intercooler/Aftercooler Maintenance Parts Standard U-Tube Model Front Tubesheet Gasket 04 Water Header 7—15
Page 1 and 2:
The Turbo Air ® 3000 Centrifugal C
Page 3 and 4:
About This Manual About This Conten
Page 5 and 6:
Table of Contents About This Manual
Page 7 and 8:
Appendix C: Vantage Control System
Page 9 and 10:
Section One Introduction In this se
Page 11 and 12:
Introduction About Cooper Turbocomp
Page 13 and 14:
Other Design Features Other outstan
Page 15 and 16:
Safety Labels WARNING HAZARDOUS VOL
Page 17 and 18:
Safety Labels WARNING ROTATING SHAF
Page 19 and 20:
Introduction Limitation on Liabilit
Page 21 and 22:
Section Two Specifications In this
Page 23 and 24:
General Compressor Specifications I
Page 25 and 26:
General Compressor Specifications C
Page 27 and 28:
Specifications · Refined from high
Page 29 and 30:
Other Required Lubricants The user
Page 31 and 32:
Section Three The Control System In
Page 33 and 34:
The Control System The Vantage Cont
Page 35 and 36:
The Control System Index or Menu Ke
Page 37 and 38:
The Control System Auto This key la
Page 39 and 40:
The Control System Practice Exercis
Page 41 and 42:
6. Press Back (or View) to return t
Page 43 and 44:
Section Four Routine Operation In t
Page 45 and 46:
Routine Operation General Considera
Page 47 and 48:
Routine Startup—Local Control Use
Page 49 and 50:
Routine Operation Adjusting the Sys
Page 51 and 52: Section Five Maintenance In this se
Page 53 and 54: Maintenance General Considerations
Page 55 and 56: Maintenance Scheduled Maintenance T
Page 57 and 58: Maintenance Filter Maintenance Seve
Page 59 and 60: Maintenance Oil Reservoir Vent Filt
Page 61 and 62: Maintenance Lubrication Table 5—5
Page 63 and 64: Maintenance 4. Move the coupling ce
Page 65 and 66: Lubricant Seal Kit Seal Kit ebuild
Page 67 and 68: Maintenance Additional Maintenance
Page 69 and 70: K-Seal Upper Baffle Plate Intercool
Page 71 and 72: 10. Drain the descaling agent and t
Page 73 and 74: Maintenance Discharge Air Check Val
Page 75 and 76: Section Six: Troubleshooting In thi
Page 77 and 78: Troubleshooting General Considerati
Page 79 and 80: Troubleshooting How to Request Assi
Page 81 and 82: Troubleshooting 3. Press the Enter
Page 83 and 84: Drive Train Troubleshooting...conti
Page 85 and 86: Control System Troubleshooting...co
Page 87 and 88: Lubrication System Troubleshooting
Page 89 and 90: Section Seven: Parts and Service In
Page 91 and 92: Parts and Service Aftermarket Suppo
Page 93 and 94: Parts and Service The Periodic Main
Page 95 and 96: Parts and Service The Professional
Page 97 and 98: Control System Parts 13 01 02/12 11
Page 99 and 100: Control System Parts 01 02 03 08 07
Page 101: Lubrication System Parts Figure 7
Page 105 and 106: Heat Exchanger Parts Figure 7—11.
Page 107 and 108: Air Piping Parts 05 06 Figure 7—1
Page 109 and 110: Air Piping Parts Figure 7—17 Bypa
Page 111 and 112: Air Piping Parts Figure 7—19. Blo
Page 113 and 114: Appendix A Installation In this app
Page 115 and 116: Installation General Considerations
Page 117 and 118: Installation Labor, Supplies, Equip
Page 119 and 120: Installation Water Supply and Drain
Page 121 and 122: 1/2” Instrument Line Figure A—2
Page 123 and 124: Inlet Startup Screen Inlet Guide As
Page 125 and 126: Installation Discharge Air Piping T
Page 127 and 128: Installation CAUTION: To assure pro
Page 129 and 130: Installation Valve Installation In
Page 131 and 132: Installation Utility Piping The uti
Page 133 and 134: Installation CAUTION: When fabricat
Page 135 and 136: Installation Optional Features Coop
Page 137 and 138: Installation Oil Reservoir Vent Eje
Page 139 and 140: Installation Electrical Interface T
Page 141 and 142: Installation Oil Heater Option The
Page 143 and 144: Figure A—21. Compressor Lift Poin
Page 145 and 146: Pre-Startup Inspection Checklist Fo
Page 147 and 148: Installation Main Drive Motor Rotat
Page 149 and 150: Installation Preventing Startup Pro
Page 151 and 152: Initial Start-up Checklist Installa
Page 153 and 154:
Installation Service Assistance The
Page 155 and 156:
Appendix B The Lubrication System I
Page 157 and 158:
The Lubrication System General Cons
Page 159 and 160:
Vantage Control of Compressor Lubri
Page 161 and 162:
The Lubrication System Gearbox and
Page 163 and 164:
The Lubrication System Duplex Oil F
Page 165 and 166:
Appendix C Vantage Control System L
Page 167 and 168:
General Considerations Vantage Cont
Page 169 and 170:
Inlet Valve Control Setpoints Vanta
Page 171 and 172:
Auto-Offline Control Vantage Contro
Page 173 and 174:
Discharge Valve Control Discussion
Page 175 and 176:
Auto-Standby Control Vantage Contro
Page 177 and 178:
Auto-Unload Control Vantage Control
Page 179 and 180:
Standard and Optional Measurements
Page 181 and 182:
Glossary Glossary
Page 183 and 184:
Air End — the part of the compres
Page 185 and 186:
Glossary “Off Design” Operation
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The Turbo Air® 3000 Centrifugal Compressor Compressor Handbook

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