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The Turbo Air® 3000 Centrifugal Compressor Compressor Handbook

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<strong>The</strong> <strong>Turbo</strong> Air <strong>3000</strong> <strong>Centrifugal</strong> <strong>Compressor</strong> Operator’s Manual<br />

· Tubes <strong>The</strong> tubes must be cleaned using a series of brushes (in the case of the intercoolers and<br />

aftercooler) or a rod (in the case of the oil cooler) and then given a thorough soaking with a<br />

commercial descaling agent such as RydlymeÒ.<br />

· Fins <strong>The</strong> aluminum fins of the intercoolers and aftercooler must be cleaned using a high pressure<br />

air, steam, or water spray and then given an additional soaking with a commercial cleaning agent<br />

such as Coil BoilÒ.<br />

Instructions for cleaning both the water and air sides of the intercoolers and aftercooler are included<br />

here, along with instructions for cleaning the oil cooler.<br />

Refer to Section Seven, Parts and Service, for complete information about ordering specified commercial<br />

products required for this procedure.<br />

Intercoolers and Aftercooler Cleaning<br />

Water Side:<br />

Use a gun-cleaning or tube-cleaning kit for this procedure. Such commercially available kits come with<br />

a selection of brushes in varying sizes, making them ideally suited for this purpose. <strong>The</strong> recommended<br />

range of brush sizes is from 1/4” to 3/8” (6 to 10 mm), to allow the user to begin cleaning with a<br />

smaller size brush and then progress to the largest size.<br />

1. Shut down the compressor and exhaust all air pressure. Lockout the main motor starter and close<br />

the system block valve.<br />

2. Shut off the cooling water and remove the supply piping.<br />

3. Drain the coolant, and then remove the intercooler headers.<br />

4. Remove the intercoolers from the cooler cavity. (Refer to Figure 5—3.)<br />

5. Inspect the cooler casings for corrosion. If necessary, clean the casings.<br />

5—18

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