The Turbo Air® 3000 Centrifugal Compressor Compressor Handbook

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The Turbo Air 3000 Centrifugal Compressor Operator’s Manual Process Air Piping The process air system includes three subsystems: the inlet air piping, the discharge air piping, and the bypass piping arrangements. The Process and Instrumentation Diagram provided separately illustrates only the various compressor system components supplied by Cooper Turbocompressor. The user must provide all external process air piping and supports as well as the piping design itself. When designing and fabricating the compressor air piping, keep in mind that these piping systems are the “lifelines” of any compressor installation. Improperly designed piping systems may cause later problems. The most common reason for compressor control problems is failure to follow the discharge piping installation guidelines and/or the requirements listed on the contract specificdrawings transmitted separately. If requirements and specifications are not met, the improperly designed piping system will cause delays and may require costly and time-consuming modifications. To ensure a successful process air piping installation, always: A—8 · Use clean pipes to be sure that no foreign material enters the compressor. · Keep the piping as short and direct as possible. · Clean the piping thoroughly after fabrication. · Use a discharge block valve as indicated. · Support the piping properly so that the supports (rather than the compressor) carry the load. · Provide drains at low points to carry away any collected condensate. DANGER: Remember that it is the owner’s and installer’s responsibility to provide appropriate service piping to and from the compressor. Failure to follow the requirements and recommendations listed will cause mechanical failure, property damage, serious injury, and/or death.
1/2” Instrument Line Figure A—2. Typical Process Air Piping E D F C C G B A Installation A. Inlet Filter B. Inlet Screen C. Expansion Joint D. Check Valve E. Block Valve F. Blowoff Valve G. Silencer A—9
Page 1 and 2:
The Turbo Air ® 3000 Centrifugal C
Page 3 and 4:
About This Manual About This Conten
Page 5 and 6:
Table of Contents About This Manual
Page 7 and 8:
Appendix C: Vantage Control System
Page 9 and 10:
Section One Introduction In this se
Page 11 and 12:
Introduction About Cooper Turbocomp
Page 13 and 14:
Other Design Features Other outstan
Page 15 and 16:
Safety Labels WARNING HAZARDOUS VOL
Page 17 and 18:
Safety Labels WARNING ROTATING SHAF
Page 19 and 20:
Introduction Limitation on Liabilit
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Section Two Specifications In this
Page 23 and 24:
General Compressor Specifications I
Page 25 and 26:
General Compressor Specifications C
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Specifications · Refined from high
Page 29 and 30:
Other Required Lubricants The user
Page 31 and 32:
Section Three The Control System In
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The Control System The Vantage Cont
Page 35 and 36:
The Control System Index or Menu Ke
Page 37 and 38:
The Control System Auto This key la
Page 39 and 40:
The Control System Practice Exercis
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6. Press Back (or View) to return t
Page 43 and 44:
Section Four Routine Operation In t
Page 45 and 46:
Routine Operation General Considera
Page 47 and 48:
Routine Startup—Local Control Use
Page 49 and 50:
Routine Operation Adjusting the Sys
Page 51 and 52:
Section Five Maintenance In this se
Page 53 and 54:
Maintenance General Considerations
Page 55 and 56:
Maintenance Scheduled Maintenance T
Page 57 and 58:
Maintenance Filter Maintenance Seve
Page 59 and 60:
Maintenance Oil Reservoir Vent Filt
Page 61 and 62:
Maintenance Lubrication Table 5—5
Page 63 and 64:
Maintenance 4. Move the coupling ce
Page 65 and 66:
Lubricant Seal Kit Seal Kit ebuild
Page 67 and 68:
Maintenance Additional Maintenance
Page 69 and 70: K-Seal Upper Baffle Plate Intercool
Page 71 and 72: 10. Drain the descaling agent and t
Page 73 and 74: Maintenance Discharge Air Check Val
Page 75 and 76: Section Six: Troubleshooting In thi
Page 77 and 78: Troubleshooting General Considerati
Page 79 and 80: Troubleshooting How to Request Assi
Page 81 and 82: Troubleshooting 3. Press the Enter
Page 83 and 84: Drive Train Troubleshooting...conti
Page 85 and 86: Control System Troubleshooting...co
Page 87 and 88: Lubrication System Troubleshooting
Page 89 and 90: Section Seven: Parts and Service In
Page 91 and 92: Parts and Service Aftermarket Suppo
Page 93 and 94: Parts and Service The Periodic Main
Page 95 and 96: Parts and Service The Professional
Page 97 and 98: Control System Parts 13 01 02/12 11
Page 99 and 100: Control System Parts 01 02 03 08 07
Page 101 and 102: Lubrication System Parts Figure 7
Page 103 and 104: Heat Exchanger Parts 01 K-Seal Uppe
Page 105 and 106: Heat Exchanger Parts Figure 7—11.
Page 107 and 108: Air Piping Parts 05 06 Figure 7—1
Page 109 and 110: Air Piping Parts Figure 7—17 Bypa
Page 111 and 112: Air Piping Parts Figure 7—19. Blo
Page 113 and 114: Appendix A Installation In this app
Page 115 and 116: Installation General Considerations
Page 117 and 118: Installation Labor, Supplies, Equip
Page 119: Installation Water Supply and Drain
Page 123 and 124: Inlet Startup Screen Inlet Guide As
Page 125 and 126: Installation Discharge Air Piping T
Page 127 and 128: Installation CAUTION: To assure pro
Page 129 and 130: Installation Valve Installation In
Page 131 and 132: Installation Utility Piping The uti
Page 133 and 134: Installation CAUTION: When fabricat
Page 135 and 136: Installation Optional Features Coop
Page 137 and 138: Installation Oil Reservoir Vent Eje
Page 139 and 140: Installation Electrical Interface T
Page 141 and 142: Installation Oil Heater Option The
Page 143 and 144: Figure A—21. Compressor Lift Poin
Page 145 and 146: Pre-Startup Inspection Checklist Fo
Page 147 and 148: Installation Main Drive Motor Rotat
Page 149 and 150: Installation Preventing Startup Pro
Page 151 and 152: Initial Start-up Checklist Installa
Page 153 and 154: Installation Service Assistance The
Page 155 and 156: Appendix B The Lubrication System I
Page 157 and 158: The Lubrication System General Cons
Page 159 and 160: Vantage Control of Compressor Lubri
Page 161 and 162: The Lubrication System Gearbox and
Page 163 and 164: The Lubrication System Duplex Oil F
Page 165 and 166: Appendix C Vantage Control System L
Page 167 and 168: General Considerations Vantage Cont
Page 169 and 170: Inlet Valve Control Setpoints Vanta
Page 171 and 172:
Auto-Offline Control Vantage Contro
Page 173 and 174:
Discharge Valve Control Discussion
Page 175 and 176:
Auto-Standby Control Vantage Contro
Page 177 and 178:
Auto-Unload Control Vantage Control
Page 179 and 180:
Standard and Optional Measurements
Page 181 and 182:
Glossary Glossary
Page 183 and 184:
Air End — the part of the compres
Page 185 and 186:
Glossary “Off Design” Operation
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The Turbo Air® 3000 Centrifugal Compressor Compressor Handbook

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