The Turbo Air® 3000 Centrifugal Compressor Compressor Handbook

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The Turbo Air 3000 Centrifugal Compressor Operator’s Manual A—2
Installation General Considerations Advance planning and preparation will help to simplify and expedite the compressor installation process. This Installation Appendix gives an overview of the entire process, from preliminary site preparation to the final preparations before the initial startup. The Installation Work Schedule lists the various considerations that the owner must address before and during the installation process, up to and including the initial startup procedure. During the Initial Startup Service Inspection, the Cooper Turbocompressor trained and authorized service representative will thoroughly inspect the installation work completed including all peripheral piping and electrical work. He will check the lubrication system, adjust the control system (if necessary), verify motor alignment, start the compressor and instruct operating personnel. For more information about specific procedures and/or illustrations of particular arrangements, refer to the appropriate subsection in this appendix or other relevant appendices. A—3
Page 1 and 2:
The Turbo Air ® 3000 Centrifugal C
Page 3 and 4:
About This Manual About This Conten
Page 5 and 6:
Table of Contents About This Manual
Page 7 and 8:
Appendix C: Vantage Control System
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Section One Introduction In this se
Page 11 and 12:
Introduction About Cooper Turbocomp
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Other Design Features Other outstan
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Safety Labels WARNING HAZARDOUS VOL
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Safety Labels WARNING ROTATING SHAF
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Introduction Limitation on Liabilit
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Section Two Specifications In this
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General Compressor Specifications I
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General Compressor Specifications C
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Specifications · Refined from high
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Other Required Lubricants The user
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Section Three The Control System In
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The Control System The Vantage Cont
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The Control System Index or Menu Ke
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The Control System Auto This key la
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The Control System Practice Exercis
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6. Press Back (or View) to return t
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Section Four Routine Operation In t
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Routine Operation General Considera
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Routine Startup—Local Control Use
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Routine Operation Adjusting the Sys
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Section Five Maintenance In this se
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Maintenance General Considerations
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Maintenance Scheduled Maintenance T
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Maintenance Filter Maintenance Seve
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Maintenance Oil Reservoir Vent Filt
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Maintenance Lubrication Table 5—5
Page 63 and 64: Maintenance 4. Move the coupling ce
Page 65 and 66: Lubricant Seal Kit Seal Kit ebuild
Page 67 and 68: Maintenance Additional Maintenance
Page 69 and 70: K-Seal Upper Baffle Plate Intercool
Page 71 and 72: 10. Drain the descaling agent and t
Page 73 and 74: Maintenance Discharge Air Check Val
Page 75 and 76: Section Six: Troubleshooting In thi
Page 77 and 78: Troubleshooting General Considerati
Page 79 and 80: Troubleshooting How to Request Assi
Page 81 and 82: Troubleshooting 3. Press the Enter
Page 83 and 84: Drive Train Troubleshooting...conti
Page 85 and 86: Control System Troubleshooting...co
Page 87 and 88: Lubrication System Troubleshooting
Page 89 and 90: Section Seven: Parts and Service In
Page 91 and 92: Parts and Service Aftermarket Suppo
Page 93 and 94: Parts and Service The Periodic Main
Page 95 and 96: Parts and Service The Professional
Page 97 and 98: Control System Parts 13 01 02/12 11
Page 99 and 100: Control System Parts 01 02 03 08 07
Page 101 and 102: Lubrication System Parts Figure 7
Page 103 and 104: Heat Exchanger Parts 01 K-Seal Uppe
Page 105 and 106: Heat Exchanger Parts Figure 7—11.
Page 107 and 108: Air Piping Parts 05 06 Figure 7—1
Page 109 and 110: Air Piping Parts Figure 7—17 Bypa
Page 111 and 112: Air Piping Parts Figure 7—19. Blo
Page 113: Appendix A Installation In this app
Page 117 and 118: Installation Labor, Supplies, Equip
Page 119 and 120: Installation Water Supply and Drain
Page 121 and 122: 1/2” Instrument Line Figure A—2
Page 123 and 124: Inlet Startup Screen Inlet Guide As
Page 125 and 126: Installation Discharge Air Piping T
Page 127 and 128: Installation CAUTION: To assure pro
Page 129 and 130: Installation Valve Installation In
Page 131 and 132: Installation Utility Piping The uti
Page 133 and 134: Installation CAUTION: When fabricat
Page 135 and 136: Installation Optional Features Coop
Page 137 and 138: Installation Oil Reservoir Vent Eje
Page 139 and 140: Installation Electrical Interface T
Page 141 and 142: Installation Oil Heater Option The
Page 143 and 144: Figure A—21. Compressor Lift Poin
Page 145 and 146: Pre-Startup Inspection Checklist Fo
Page 147 and 148: Installation Main Drive Motor Rotat
Page 149 and 150: Installation Preventing Startup Pro
Page 151 and 152: Initial Start-up Checklist Installa
Page 153 and 154: Installation Service Assistance The
Page 155 and 156: Appendix B The Lubrication System I
Page 157 and 158: The Lubrication System General Cons
Page 159 and 160: Vantage Control of Compressor Lubri
Page 161 and 162: The Lubrication System Gearbox and
Page 163 and 164: The Lubrication System Duplex Oil F
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Appendix C Vantage Control System L
Page 167 and 168:
General Considerations Vantage Cont
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Inlet Valve Control Setpoints Vanta
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Auto-Offline Control Vantage Contro
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Discharge Valve Control Discussion
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Auto-Standby Control Vantage Contro
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Auto-Unload Control Vantage Control
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Standard and Optional Measurements
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Glossary Glossary
Page 183 and 184:
Air End — the part of the compres
Page 185 and 186:
Glossary “Off Design” Operation
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The Turbo Air® 3000 Centrifugal Compressor Compressor Handbook

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