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SPIRE Design Description - Research Services

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Draft <strong>SPIRE</strong> <strong>Design</strong> <strong>Description</strong> Document<br />

Jiggle Stage: The jiggle stage is in the form of a split frame split and clamps together around the flex pivots.<br />

To balance the jiggle stage the framework in the opposite corner to the coils of the actuator has been made<br />

solid. This also increases the stiffness of the structure. This structure carries the chop stage, and is inevitably<br />

heavier. Since the amplitude and frequency requirements in this axis a stiffer flexures pivot is used for<br />

increased strength and reliability.. The static load on the jiggle axis flex-pivots at 50g is 27N, well below the<br />

245N load capacity.<br />

Position sensors for the chop axis are mounted on the jiggle stage, which means flexible cable connections<br />

are required, unlike the jiggle stage position sensors, which mount directly on the non-moving housing. An<br />

alternative to this may be to place the chop axis sensor also to the housing and compensate for the movement<br />

in the jiggle axis in the look up table using this in conjunction with the jiggle axis position. The gimbal<br />

frame is fabricated from Al-6061.<br />

Magnetic Actuators: The magnetic actuators are located at the edge of each stage of the BSM. There is a<br />

primary and a redundant motor for each axis. The estimated power consumption is 0.4 mW when chopping<br />

at 2Hz with maximum amplitude and an average power consumption of 1.6 mW when jiggling at 1 Hz with<br />

maximum amplitude. Depending on implementation, the motor for a single axis will either have:<br />

(i) the prime coil on one side of the rocker beam and the redundant on the other, leading to an<br />

unbalanced load but a more rugged coil, or<br />

(ii) a balanced set of coils with the prime and redundant motor coils wound onto the same bobbin.<br />

The coils may be potted (encapsulated) if required, and will certainly require extensive magnetic shielding<br />

and strong thermal linking to the thermal straps. All the motor coils mount directly to the BSMs, i.e. the<br />

chop stage air gaps must be slightly over-size to accommodate chopping whilst in various jiggle modes.<br />

Position sensors: These sensors are Infineon (ex-Siemens) FP 212 L100-22 differential field plates that<br />

sense the position of soft iron pieces in the moving parts. The sensors are dual InSb/NiSb magneto-resistive<br />

elements, biased with a permanent magnet and forming part of a bridge circuit. As the position of the gimbal<br />

frame moves relative to the position of the sensor, the resistance of the element changes in proportion to the<br />

displacement. The sensor is connected in a Wheatstone bridge configuration driven by a constant current<br />

source. Hence, the voltage measured across the bridge is proportional to the displacement of the mirror.<br />

Figure 4-33 – Schematic drawing of the Infineon magneto-resistive position sensor.<br />

Position sensors for the chop axis are mounted on the jiggle stage, which means flexible cable connections<br />

are required. The jiggle stage position sensors mount directly on the non-moving housing and do not require<br />

these flexible wires.<br />

Stray light baffle: Parasitic losses in the actuators, electronics and wiring may cause the temperature of<br />

some of the items mounted on the BSM to rise above the 4 K temperature of the Level-1 enclosure. Any<br />

radiation emitted from these items must be shielded from the detector arrays. This is achieved through a<br />

baffle made from 0.25-mm thick (TBC) Al-6160 (TBC) placed over the components and around the mirror.<br />

The baffle fits tightly around the mirror allowing full movement without interfering with the primary beam.<br />

92

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