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ZS80 AVAILABLE MODELS AND ACCESSORIESPart NumberZS80-2O/2S WVDZS80-3O/1S WVDZS80-40 WVDContactConfiguration2 NO & 2 NC1 NO & 3 NC4 NCAVAILABLE STANDARD MODELSPre-TensionedForceTypical ActuatingForce (F)RecommendedCable Length(Maximum)22 lbs (100N) 9.2 lbs (41N) 165 ft (50m)22 lbs (100N) 9.2 lbs (41N) 165 ft (50m)22 lbs (100N) 9.2 lbs (41N) 165 ft (50m)AVAILABLE ACCESSORIESPart NumberDescriptionPL-M20-24V 24V Pilot light kitPL-M20-120VSTQ441-SCSTQ441-EBSTQ441-CCSTQ441-TBSTQ441-THSTQ441-PU120V Pilot light kit5mm diameter steel cable, PVC coatedM10 eye bolt & hex nutCable clampTurnbuckleThimblePulley assembly (for “cable cornering”)4New!S900 Cable-pull switch wire tensioner (see page 126)123
ZS80 TECHNICAL DATAMECHANICAL SPECIFICATIONSHousingDie-cast aluminum, enamel finishCoverFiberglass reinforced thermoplasticcover (ULTRAMID A3X2G5, Black)Degree of Protection IP67Maximum Supported 165 feet (50m)SpanOperating Temperature –4°F to +158°F (–20°C to +70°C)Mechanical Life1 million operationsConformity to Standards CEEN 418BG/UL/CSA PendingELECTRICAL SPECIFICATIONSContactsContact ConfigurationContact RatingSwitching ActionShort Circuit ProtectionRated Insulation VoltageType TerminalsFine silverDouble-pole, double-break withelectrically-separated contactbridges2A/250VACSlow-action, positive-break NCcontacts with wire pull6A (Slow blow)250VACScrew terminals with self-liftingclamps for up to 13 AWG flexiblestranded wire (2.5mm 2 )-100 10 20 30 40 50 60 70 80T(°C)DIMENSIONS1020304050l (m)Cable length vs. temperature rangeSWITCHING DIAGRAMS & CONTACT SCHEMATICSZS80 2O/2S ZS80 3O/1S ZS80 4O124
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GK-1 CATALOG-HANDBOOK • NINTH EDI
Page 3 and 4:
TZGPICTORIAL PRODUCT INDEXSDGAZ335S
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ALPHANUMERIC PRODUCT INDEXProductSe
Page 17 and 18:
AZ17 TECHNICAL DATAMECHANICAL SPECI
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SERIES AZ17ziIndividually-Coded Mov
Page 21 and 22:
AZ17zi TECHNICAL DATAMECHANICAL SPE
Page 23 and 24:
SERIES AZ15/16DescriptionThe Series
Page 25 and 26:
AZ15/16 TECHNICAL DATAMECHANICAL SP
Page 27 and 28:
AZ15/16 ACTUATOR KEY SPECIFICATIONS
Page 29 and 30:
SERIES AZ16ziIndividually-Coded Mov
Page 31 and 32:
AZ16zi TECHNICAL DATAHousingActuato
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SERIES AZ 200Pulse-Echo BasedNon-Co
Page 35 and 36:
SERIES TZGDescriptionThe Series TZG
Page 37 and 38:
TZG TECHNICAL DATAMECHANICAL SPECIF
Page 39 and 40:
SERIES SDGDescription®The Series S
Page 41 and 42:
SDG TECHNICAL DATAMECHANICAL SPECIF
Page 43 and 44:
SERIES AZ335Tamper-Resistant Movabl
Page 45 and 46:
AZ335 INDIVIDUALLY-CODED ACTUATOR K
Page 47 and 48:
SERIES SHGVCable-less Keyed Mechani
Page 49 and 50:
SERIES AZ415DescriptionThe AZ415 Se
Page 51 and 52:
AZ415 TECHNICAL DATAACTUATOR KEY DI
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42SaferbyDesign
Page 55 and 56:
SERIES AZM170DescriptionThe AZM170
Page 57 and 58:
AZM170 TECHNICAL DATAMECHANICAL SPE
Page 59 and 60:
48AZM170 TECHNICAL DATADIMENSIONS10
Page 61 and 62:
AZM161Solenoid-Latching Safety Inte
Page 63 and 64:
AZM161 TECHNICAL DATAMECHANICAL SPE
Page 65 and 66:
SERIES AZM 200New!Pulse-Echo BasedN
Page 67 and 68:
SERIES MZM 100Non-Contact Magnetic-
Page 69 and 70:
SERIES TZF/TZMDescriptionThe TZF/TZ
Page 71 and 72:
SERIES TZF/TZM TECHNICAL DATAMECHAN
Page 73 and 74:
SERIES TKF/TKMDescription®The TKF/
Page 75 and 76:
SERIES TKF/TKM TECHNICAL DATAMECHAN
Page 77 and 78:
SERIES TZKDescriptionThe TZK Series
Page 79 and 80:
SERIES TZK TECHNICAL DATAMECHANICAL
Page 81 and 82:
SERIES AZM415DescriptionThe AZM415
Page 83 and 84: AZM415 TECHNICAL DATAWIRING SCHEMAT
Page 85 and 86: AZS 2305Fail-To-Safe TimerSafety Ca
Page 87 and 88: FWS 1205Fail-To-Safe Standstill Mon
Page 89 and 90: FWS 2505Fail-To-Safe Standstill Mon
Page 91 and 92: 80SaferbyDesign
Page 93 and 94: SERIES STSSafety Guard Door-Handle
Page 95 and 96: SERIES STSTO ORDER COMPLETE STS DOO
Page 97 and 98: SERIES STS ACCESSORIESLockout Acces
Page 99 and 100: SERIES B25Safety Door Handle System
Page 101 and 102: SERIES TG-1Door Handle For Use With
Page 103 and 104: SERIES ZSD3-Position Hand-Held Enab
Page 105 and 106: SERIES GFSSafety Foot Switch®Featu
Page 107 and 108: GFS SERIES TECHNICAL DATAMECHANICAL
Page 109 and 110: SERIES SEPK(G)New!2-Hand Control Co
Page 111 and 112: Series TFA/TFIGuard Alignment AidNe
Page 113 and 114: ZS71Emergency Cable-Pull Switch (Me
Page 115 and 116: ZS71 TECHNICAL DATAMECHANICAL SPECI
Page 117 and 118: ZS73 Heavy-Duty Emergency Cable-Pul
Page 121 and 122: ZS75 Heavy-Duty Emergency Cable-Pul
Page 125 and 126: Series ZS441 Heavy-Duty Emergency C
Page 127 and 128: ZS441 TECHNICAL DATAMECHANICAL SPEC
Page 129 and 130: ZS75S BidirectionalHeavy-Duty Bidir
Page 131 and 132: ZS75S BIDIRECTIONAL TECHNICAL DATAR
Page 133: ZS80 Emergency Cable-Pull Switch (M
Page 137 and 138: S900Cable-Pull Switch Wire Tensione
Page 141 and 142: SERIES BNS250Coded-Magnet SensorsFe
Page 145 and 146: SERIES BNS33 & BNS33SCoded-Magnet S
Page 147 and 148: BNS33 TECHNICAL DATAMECHANICAL SPEC
Page 149 and 150: SERIES BNS33SStainless Steel Coded-
Page 151 and 152: SERIES BNS36Coded-Magnet SensorsNew
Page 155 and 156: SERIES BNS30 & BNS300Coded-Magnet S
Page 157 and 158: SERIES BNS333Coded-Magnet Sensors w
Page 159 and 160: SERIES BNS16Coded-Magnet SensorsFea
Page 161 and 162: SERIES BZ16Dual-Channel Non-Contact
Page 163 and 164: SERIES BNS-B20New!Coded-Magnet Sens
Page 165 and 166: SERIES CSS 180New!Pulse-Echo BasedN
Page 167 and 168: SERIES CSS 34Pulse-Echo Based Compa
Page 171 and 172: AES 1102/AES 1112BNS Compatible Con
Page 173 and 174: AES 1135/AES 1165BNS Compatible Saf
Page 175 and 176: AES 1235/AES 1265BNS Compatible Saf
Page 177 and 178: AES 2135BNS Compatible Safety Contr
Page 183 and 184: SERIES SRB 211 ANBNS Compatible Saf
Page 185 and 186:
AES 2285/SRB 207 AN BNS Compatible
Page 187 and 188:
176SaferbyDesign
Page 189 and 190:
SERIES AZ 200Pulse-Echo BasedNon-Co
Page 191 and 192:
SERIES AZ 200 TECHNICAL DATAMECHANI
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SERIES AZ 200 WIRING EXAMPLESWIRING
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SERIES AZM 200New!Pulse-Echo BasedN
Page 197 and 198:
SERIES AZM 200 TECHNICAL DATAMECHAN
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SERIES AZM 200 WIRING EXAMPLESWIRIN
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SERIES MZM 100Non-Contact Magnetic-
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SERIES MZM 100 DIAGNOSTICSFunction
Page 205 and 206:
SERIES CSS 180New!Pulse-Echo BasedN
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SERIES CSS 180 TECHNICAL DATASWITCH
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SERIES CSS 180 WIRING EXAMPLE 2Seri
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SERIES CSS 34Pulse-Echo Based Compa
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SERIES CSS 34 TECHNICAL DATASWITCHI
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SERIES CSS 34 WIRING EXAMPLE 2Wirin
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COMPATIBLE PULSE-ECHO SAFETY CONTRO
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208SaferbyDesign
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SERIES TESFDescriptionThe TESF Seri
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SERIES TESF TECHNICAL DATADIMENSION
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Series TESZHinged Safety Interlock
Page 227 and 228:
Series ES95 SBHinged Safety Interlo
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Series TVS335Hinged Safety Interloc
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Series T.C 235/236Hinged Safety Int
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T.C 235 TECHNICAL DATAContact funct
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T.C 236 TECHNICAL DATAContact funct
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226SaferbyDesign
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SERIES Z/T235Safety-Rated, Positive
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Z/T235 TECHNICAL DATAContact functi
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Page 245 and 246:
Page 247 and 248:
SERIES Z/T236Safety-Rated, Positive
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Page 251 and 252:
Page 253 and 254:
Page 255 and 256:
SERIES Z/T335Heavy-Duty Safety-Rate
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Page 259 and 260:
Page 261 and 262:
SERIES Z/T336Heavy-Duty Safety-Rate
Page 263 and 264:
Page 265 and 266:
Page 267 and 268:
SERIES Z332Heavy-Duty Safety-Rated,
Page 269 and 270:
Z332 TECHNICAL DATAContact function
Page 271 and 272:
SERIES C50Compact, Safety-Rated,Pos
Page 273 and 274:
262SaferbyDesign
Page 275 and 276:
264SaferbyDesign
Page 277 and 278:
Introduction - Optoelectronic safet
Page 279 and 280:
Design and operating principleOptoe
Page 281 and 282:
ApplicationSafety distanceEN 999Saf
Page 283 and 284:
Modes of operation and functionsMas
Page 285 and 286:
274SaferbyDesign
Page 287 and 288:
OSSD FAILCOSSD FAILCSafety light cu
Page 289 and 290:
Page 291 and 292:
Safety light curtains and safety li
Page 293 and 294:
Page 295 and 296:
Safety light grid (retro-reflector)
Page 297 and 298:
Safety light curtains and safety li
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CCSafety light curtains and safety
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Safety light grids with integrated
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==Accessories for safety light curt
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294SaferbyDesign
Page 307 and 308:
Safety monitoring modules for optoe
Page 309 and 310:
Safety monitoring modules for optoe
Page 311 and 312:
300SaferbyDesign
Page 313 and 314:
Safety light barriersSLB 2002030,8
Page 315 and 316:
Safety light barriersSLB 200-C• T
Page 317 and 318:
Safety light barriersSLB 400-C• T
Page 319 and 320:
Safety light barriers accessories S
Page 321 and 322:
SERIES SMS 3Safety Pressure MatsFea
Page 323 and 324:
SERIES SMS 3 COMPATIBLE SAFETY CONT
Page 325 and 326:
OPTIONAL JUNCTION BOX FOR MULTIPLE
Page 327 and 328:
316SaferbyDesign
Page 329 and 330:
SERIES SEOptical Safety Edges/Bumpe
Page 331 and 332:
SERIES SE TECHNICAL DATAAluminum Mo
Page 333 and 334:
SERIES SE TECHNICAL DATATransmitter
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SERIES SE TECHNICAL DATASE 304CElec
Page 337 and 338:
326SaferbyDesign
Page 339 and 340:
ModelSRB 201 ZHSRB 301 HC/ROperatin
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SERIES SRB 201 ZH &SRB 301 HC/RTwo-
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SERIES SRB 202 MSLMuting Safety Con
Page 345 and 346:
SERIES SRB 206 &SRB 206 SQGeneral P
Page 347 and 348:
SERIES SRB 211 ANGeneral Purpose Sa
Page 349 and 350:
SERIES SRB 211 STGeneral Purpose Sa
Page 351 and 352:
SERIES SRB 301 LC &General Purpose
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SERIES SRB 301 MCGeneral Purpose Sa
Page 355 and 356:
SERIES SRB 301 STSERIES SRB 301 ST
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Page 359 and 360:
SERIES SRB 202 C &SRB 400 CDifferen
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SERIES SRB 401 LCGeneral Purpose Sa
Page 363 and 364:
SERIES SRB 402 EM &SRB 401 EM-115VS
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Page 367 and 368:
SERIES PROTECT-IE-02 &PROTECT-IE-11
Page 369 and 370:
358SaferbyDesign
Page 371 and 372:
360
Page 373 and 374:
I. Man-Machine SafeguardingPrincipl
Page 375 and 376:
364FIGURE 2Conventional versus Posi
Page 377 and 378:
7What is meant by a “positive lin
Page 379 and 380:
10What are “self-checking,” “
Page 381 and 382:
15Why are safety interlock switches
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II. Control Reliability19What is me
Page 385 and 386:
22What are “redundant” logic ci
Page 387 and 388:
III. Risk Assessment26What is “ri
Page 389 and 390:
29Which of these risk category safe
Page 391 and 392:
IV. Safety Standards,Marking and th
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38To what type machines does the Eu
Page 395 and 396:
42Why should safety controllers be
Page 397 and 398:
VI. Applications and Solutions46Wha
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Frequently Asked QuestionsSelection
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I. Selection & Application Characte
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5What light curtain resolutions are
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10What is “muting”?“Muting”
Page 407 and 408:
14What questions might I ask to bet
Page 409 and 410:
17How do I calculate the correct
Page 411 and 412:
19After doing the “safety distanc
Page 413 and 414:
24Must light curtains only be used
Page 415 and 416:
IV. Standards & Certifications30Doe
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Blanking (Fixed Blanking):“Fixed
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OSSD:“OSSD” is the abbreviation
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SELECTED MACHINE SAFEGUARDINGTERMIN
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Point-of-Operation: the area(s) of
Page 425 and 426:
Safety Enable: (See “Authorized O
Page 427 and 428:
prEN1760-1 Safety of Machinery - Pr
Page 429 and 430:
418SaferbyDesign
Page 431 and 432:
TypeDesignation420123NEMA, UL, CSA
Page 433 and 434:
GENERAL TERMS & CONDITIONS OF SALEO
Page 435:
424NOTES
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