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HINGED SAFETY INTERLOCK SWITCHESSwitchSeriesNew!TESFSELECTION GUIDEHousingMaterialDie-cast zincAngular Displacementfor Contact OpeningAdjustableContactConfigurations1 NO & 2 NC2 NO & 2 NCCatalogPage210TESZGlass-fiber,4.5°1 NO & 2 NC214reinforced thermoplastic3 NCES95 SBGlass-fiber,reinforced thermoplastic7°1 NO & 1 NC2 NC216TVS335T.C 235Die-cast aluminum,enamel finishDie-cast zinc,enamel finish2°4.5°1 NO & 1 NC2 NC1 NO & 1 NC2 NC1 NC2182207T.C 236Glass-fiber,reinforced thermoplastic4.5°1 NO & 1 NC2 NC1 NC220209
SERIES TESFDescriptionThe TESF Series is designed for use with movable hingedmachine guards which must be closed for operator safety.Their tamper-resistant design and positive-opening NCcontacts provide a significantly higher level of safety thanconventional, spring-driven limit switches or proximityswitches often used to monitor hinged guard positions.Their compact, low-profile design and IP65 rating makethem ideal for interlocking hinged safety guards in industrialenvironments. Designed to mount directly on the hingedguard and its stationary frame, it is easy to install on a widerange of extruded aluminum guard sizes and other guardstyles.Among its unique features is its ability to adjust the switchingpoint in the field to meet specific application requirements.*Once adjusted, the switching point is easily permanentlylocked to prevent further adjustment by unauthorizedpersonnel. In addition it features top or bottom cable entries,1 NO or 2 NO and 2 NC contacts, designs suitable for insideoroutside-guard mounting, and the ability to open a full 180°.*Note: The unit is delivered factory set with a switching point ata 3° opening angle with positive-break occurring at 5°.Please note that with use this factory-set point mayincrease 2° during lifetime. This should be considered ...especially where finger or hand protection is desired.OperationThe installed TESF features two integral contact blocks …each featuring a NO and a NC contacts. NC contacts arepositive-opening, while the NO contact(s) may be used forsignaling purposes. The electromechanical switch elementsare actuated when the hinged guard is opened to the user’sdesired switching position (angle of opening). At this point theunit’s positive-break, normally-closed contacts are forced toopen by a direct (non-resilient) actuating mechanism, whilethe normally-open contacts close. The opening of the positivebreakNC contacts ensure circuit interruption and machinestoppage. Machine restart is not possible while theguard remains opened.210New!®®is a trademark of SCHMERSALAdjustable Switching PointHinged Interlock SwitchFeatures & Benefits• Tamper-resistant … integral switch elements and actuatorprevent bypassing.• “Positive-break” NC contacts … ensure circuitinterruption when guard is opened to user’s desiredswitching position (angle of opening).• User-selectable switching point … makes unit suitable fora wide range of applications.• Models available for inside-of-guard or front-of-guardmounting … for application versatility.• Choice of top or bottom cable entry … for installationflexibility.• Permits wide guard opening … up to 180°.• Splash-proof design … meets IP65 environmentalrequirements.• Slotted mounting holes … permit installation to most30mm to 60mm aluminum profiles.• Rugged construction … tolerates mechanical abuse andhostile environments.• Meets rigid safety standards … UL, CSA, & BG (inpreparation).AVAILABLE STANDARD MODELS(Includes hinge switch assembly and additional hinge)Part Number(Contacts)TESF/O(2NO & 2NC)TESF/180(2NO & 2NC)TESF/U(2NO & 2NC)TESF/ST24.1PE/U(1NO & 2NC)TESF/ST24.2PE/U(1NO & 2NC)TESF/ST24.1PE/O(1NO & 2NC)TESF/ST24.2PE/O(1NO & 2NC)TESF/ST24.1PE/180(1NO & 2NC)TESF/ST24.2PE/180(1NO & 2NC)TESFA/180(2NO & 2NC)TESFA/ST24.1PE/180(1NO & 2NC)TESFA/ST24.2PE/180(1NO & 2NC)Part NumberTESF/STESFA/STESF-14DescriptionFor front installation with factoryset switching point at 3°For inside installation with factoryset switching point at 3°For front or inside installation withuser adjustable switching pointFor front or inside installation withuser adjustable switching pointFor front or inside installation withuser adjustable switching pointFor front installation with factoryset switching point at 3°For front installation with factoryset switching point at 3°For inside installation with factoryset switching point at 3°For inside installation with factoryset switching point at 3°Hinged interlock with integral fixedto-movableguard frame alignmentaid. For inside installation withfactory set switching point at 3°Hinged interlock with integral fixedto-movableguard frame alignmentaid. For inside installation withfactory set switching point at 3°Hinged interlock with integral fixedto-movableguard frame alignmentaid. For inside installation withfactory set switching point at 3°AVAILABLE ACCESSORIESDescriptionSwitching Point Adjustment ToolTypeConnectionsScrewterminalsScrewterminalsScrewterminals24VDCQuick disconnect(bottom entry)24VDCQuick disconnect(top entry)24VDCQuick disconnect(bottom entry)24VDCQuick disconnect(top entry)24VDCQuick disconnect(bottom entry)24VDCQuick disconnect(top entry)Screwterminals24VDCQuick disconnect(bottom entry)24VDCQuick disconnect(top entry)A 22 mm gap between the door and door frame is required for models with thealignment aid and for inside mount models.Additional hinge assembly (without alignment aid)Additional hinge assembly (with integral alignment aid)
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GK-1 CATALOG-HANDBOOK • NINTH EDI
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TZGPICTORIAL PRODUCT INDEXSDGAZ335S
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ALPHANUMERIC PRODUCT INDEXProductSe
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AZ17 TECHNICAL DATAMECHANICAL SPECI
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SERIES AZ17ziIndividually-Coded Mov
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AZ17zi TECHNICAL DATAMECHANICAL SPE
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SERIES AZ15/16DescriptionThe Series
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AZ15/16 TECHNICAL DATAMECHANICAL SP
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AZ15/16 ACTUATOR KEY SPECIFICATIONS
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SERIES AZ16ziIndividually-Coded Mov
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AZ16zi TECHNICAL DATAHousingActuato
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SERIES AZ 200Pulse-Echo BasedNon-Co
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SERIES TZGDescriptionThe Series TZG
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TZG TECHNICAL DATAMECHANICAL SPECIF
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SERIES SDGDescription®The Series S
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SDG TECHNICAL DATAMECHANICAL SPECIF
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SERIES AZ335Tamper-Resistant Movabl
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AZ335 INDIVIDUALLY-CODED ACTUATOR K
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SERIES SHGVCable-less Keyed Mechani
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SERIES AZ415DescriptionThe AZ415 Se
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AZ415 TECHNICAL DATAACTUATOR KEY DI
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42SaferbyDesign
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SERIES AZM170DescriptionThe AZM170
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AZM170 TECHNICAL DATAMECHANICAL SPE
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48AZM170 TECHNICAL DATADIMENSIONS10
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AZM161Solenoid-Latching Safety Inte
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AZM161 TECHNICAL DATAMECHANICAL SPE
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SERIES AZM 200New!Pulse-Echo BasedN
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SERIES MZM 100Non-Contact Magnetic-
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SERIES TZF/TZMDescriptionThe TZF/TZ
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SERIES TZF/TZM TECHNICAL DATAMECHAN
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SERIES TKF/TKMDescription®The TKF/
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SERIES TKF/TKM TECHNICAL DATAMECHAN
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SERIES TZKDescriptionThe TZK Series
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SERIES TZK TECHNICAL DATAMECHANICAL
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SERIES AZM415DescriptionThe AZM415
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AZM415 TECHNICAL DATAWIRING SCHEMAT
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AZS 2305Fail-To-Safe TimerSafety Ca
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FWS 1205Fail-To-Safe Standstill Mon
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FWS 2505Fail-To-Safe Standstill Mon
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80SaferbyDesign
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SERIES STSSafety Guard Door-Handle
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SERIES STSTO ORDER COMPLETE STS DOO
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SERIES STS ACCESSORIESLockout Acces
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SERIES B25Safety Door Handle System
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SERIES TG-1Door Handle For Use With
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SERIES ZSD3-Position Hand-Held Enab
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SERIES GFSSafety Foot Switch®Featu
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GFS SERIES TECHNICAL DATAMECHANICAL
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SERIES SEPK(G)New!2-Hand Control Co
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Series TFA/TFIGuard Alignment AidNe
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ZS71Emergency Cable-Pull Switch (Me
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ZS71 TECHNICAL DATAMECHANICAL SPECI
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ZS73 Heavy-Duty Emergency Cable-Pul
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ZS75 Heavy-Duty Emergency Cable-Pul
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Series ZS441 Heavy-Duty Emergency C
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ZS441 TECHNICAL DATAMECHANICAL SPEC
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ZS75S BidirectionalHeavy-Duty Bidir
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ZS75S BIDIRECTIONAL TECHNICAL DATAR
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ZS80 Emergency Cable-Pull Switch (M
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S900Cable-Pull Switch Wire Tensione
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128SaferbyDesign
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SERIES BNS250Coded-Magnet SensorsFe
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SERIES BNS33 & BNS33SCoded-Magnet S
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BNS33 TECHNICAL DATAMECHANICAL SPEC
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SERIES BNS33SStainless Steel Coded-
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SERIES BNS36Coded-Magnet SensorsNew
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SERIES BNS30 & BNS300Coded-Magnet S
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SERIES BNS333Coded-Magnet Sensors w
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SERIES BNS16Coded-Magnet SensorsFea
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SERIES BZ16Dual-Channel Non-Contact
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SERIES BNS-B20New!Coded-Magnet Sens
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SERIES CSS 180New!Pulse-Echo BasedN
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SERIES CSS 34Pulse-Echo Based Compa
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Page 171 and 172: AES 1102/AES 1112BNS Compatible Con
Page 173 and 174: AES 1135/AES 1165BNS Compatible Saf
Page 175 and 176: AES 1235/AES 1265BNS Compatible Saf
Page 177 and 178: AES 2135BNS Compatible Safety Contr
Page 183 and 184: SERIES SRB 211 ANBNS Compatible Saf
Page 185 and 186: AES 2285/SRB 207 AN BNS Compatible
Page 189 and 190: SERIES AZ 200Pulse-Echo BasedNon-Co
Page 191 and 192: SERIES AZ 200 TECHNICAL DATAMECHANI
Page 193 and 194: SERIES AZ 200 WIRING EXAMPLESWIRING
Page 195 and 196: SERIES AZM 200New!Pulse-Echo BasedN
Page 197 and 198: SERIES AZM 200 TECHNICAL DATAMECHAN
Page 199 and 200: SERIES AZM 200 WIRING EXAMPLESWIRIN
Page 201 and 202: SERIES MZM 100Non-Contact Magnetic-
Page 203 and 204: SERIES MZM 100 DIAGNOSTICSFunction
Page 205 and 206: SERIES CSS 180New!Pulse-Echo BasedN
Page 207 and 208: SERIES CSS 180 TECHNICAL DATASWITCH
Page 209 and 210: SERIES CSS 180 WIRING EXAMPLE 2Seri
Page 211 and 212: SERIES CSS 34Pulse-Echo Based Compa
Page 213 and 214: SERIES CSS 34 TECHNICAL DATASWITCHI
Page 215 and 216: SERIES CSS 34 WIRING EXAMPLE 2Wirin
Page 217 and 218: COMPATIBLE PULSE-ECHO SAFETY CONTRO
Page 219: 208SaferbyDesign
Page 223 and 224: SERIES TESF TECHNICAL DATADIMENSION
Page 225 and 226: Series TESZHinged Safety Interlock
Page 227 and 228: Series ES95 SBHinged Safety Interlo
Page 229 and 230: Series TVS335Hinged Safety Interloc
Page 231 and 232: Series T.C 235/236Hinged Safety Int
Page 233 and 234: T.C 235 TECHNICAL DATAContact funct
Page 235 and 236: T.C 236 TECHNICAL DATAContact funct
Page 239 and 240: SERIES Z/T235Safety-Rated, Positive
Page 241 and 242: Z/T235 TECHNICAL DATAContact functi
Page 247 and 248: SERIES Z/T236Safety-Rated, Positive
Page 255 and 256: SERIES Z/T335Heavy-Duty Safety-Rate
Page 261 and 262: SERIES Z/T336Heavy-Duty Safety-Rate
Page 267 and 268: SERIES Z332Heavy-Duty Safety-Rated,
Page 269 and 270: Z332 TECHNICAL DATAContact function
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SERIES C50Compact, Safety-Rated,Pos
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262SaferbyDesign
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264SaferbyDesign
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Introduction - Optoelectronic safet
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Design and operating principleOptoe
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ApplicationSafety distanceEN 999Saf
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Modes of operation and functionsMas
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274SaferbyDesign
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OSSD FAILCOSSD FAILCSafety light cu
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Safety light curtains and safety li
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Safety light grid (retro-reflector)
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Safety light curtains and safety li
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CCSafety light curtains and safety
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Safety light grids with integrated
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==Accessories for safety light curt
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294SaferbyDesign
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Safety monitoring modules for optoe
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Safety monitoring modules for optoe
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300SaferbyDesign
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Safety light barriersSLB 2002030,8
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Safety light barriersSLB 200-C• T
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Safety light barriersSLB 400-C• T
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Safety light barriers accessories S
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SERIES SMS 3Safety Pressure MatsFea
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SERIES SMS 3 COMPATIBLE SAFETY CONT
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OPTIONAL JUNCTION BOX FOR MULTIPLE
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316SaferbyDesign
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SERIES SEOptical Safety Edges/Bumpe
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SERIES SE TECHNICAL DATAAluminum Mo
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SERIES SE TECHNICAL DATATransmitter
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SERIES SE TECHNICAL DATASE 304CElec
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326SaferbyDesign
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ModelSRB 201 ZHSRB 301 HC/ROperatin
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SERIES SRB 201 ZH &SRB 301 HC/RTwo-
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SERIES SRB 202 MSLMuting Safety Con
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SERIES SRB 206 &SRB 206 SQGeneral P
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SERIES SRB 211 ANGeneral Purpose Sa
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SERIES SRB 211 STGeneral Purpose Sa
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SERIES SRB 301 LC &General Purpose
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SERIES SRB 301 MCGeneral Purpose Sa
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SERIES SRB 301 STSERIES SRB 301 ST
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SERIES SRB 202 C &SRB 400 CDifferen
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SERIES SRB 401 LCGeneral Purpose Sa
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SERIES SRB 402 EM &SRB 401 EM-115VS
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SERIES PROTECT-IE-02 &PROTECT-IE-11
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358SaferbyDesign
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360
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I. Man-Machine SafeguardingPrincipl
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364FIGURE 2Conventional versus Posi
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7What is meant by a “positive lin
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10What are “self-checking,” “
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15Why are safety interlock switches
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II. Control Reliability19What is me
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22What are “redundant” logic ci
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III. Risk Assessment26What is “ri
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29Which of these risk category safe
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IV. Safety Standards,Marking and th
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38To what type machines does the Eu
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42Why should safety controllers be
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VI. Applications and Solutions46Wha
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Frequently Asked QuestionsSelection
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I. Selection & Application Characte
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5What light curtain resolutions are
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10What is “muting”?“Muting”
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14What questions might I ask to bet
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17How do I calculate the correct
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19After doing the “safety distanc
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24Must light curtains only be used
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IV. Standards & Certifications30Doe
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Blanking (Fixed Blanking):“Fixed
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OSSD:“OSSD” is the abbreviation
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SELECTED MACHINE SAFEGUARDINGTERMIN
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Point-of-Operation: the area(s) of
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Safety Enable: (See “Authorized O
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prEN1760-1 Safety of Machinery - Pr
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418SaferbyDesign
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TypeDesignation420123NEMA, UL, CSA
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GENERAL TERMS & CONDITIONS OF SALEO
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424NOTES
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