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Safety light curtains and safety light gridsSystem features:• Control Category 2 and 4 acc. to EN 954-1or acc. to EN 61496, Type 2 and Type 4• Different integrated functions:Start/Restart interlockContactor monitoringMutingBlankingMaster/Slave configuration• Diagnostic display• Optical synchronisation• Maintenance- free• Compact design• Simple, flexible mounting and adjustment8265
Introduction – Optoelectronic safety sensorsEN 61496The field of automation issubject to a permanent andinnovative change of productsand applications. The focus ison increasing the productivityand realising a smoothrunningproduction processwith a minimum of humaninterventions on machineryand systems. The ideal, a fullyautomatic and totally safemachine however will alwaysremain a dream, though therobots used in productionplants already are a big steptowards this aim.Human intervention andknowledge will always berequired for thecommissioning, monitoringand maintenance of modernindustrial systems. Manhowever is not infallible andignorance or lack ofinformation, thoughtlessnessor negligence often leads todamages.For these reasons,harmonised standards, i.e. theMachinery Directive EC98/37/EC and otherregulations, wereimplemented at Europeanlevel.These standards aim atdetecting and constructivelyavoiding all possible risks andhazards during the planningand project phase ofmachines and systems. Safetycomponents must be used tominimise or eliminate theresidual risks.In this way, manufacturers andusers are making equivalentefforts to set up an optimalprocess flow, which offers thehighest possible protection tothe operating staff. Thechallenge for allmanufacturers of safetycomponents is to designefficient and safe productsolutions for mechanicalengineers. Flaps and doorsare the simplest means ofaccess to the machine.These separatinghardguarding safety solutionsoffer an efficient and effectiveprotection against hazardousmovements and productsbeing ejected from themachine.When these safety guards areopened, the machine isbrought to standstill (throughthe corresponding safetysensor transmitting the “stop”signal to the control), whichinterrupts and therefore slowsdown the production. In caseof continuous processes,which must not beinterrupted, solenoidinterlocks protect man and thework piece against damages.Safety fences are not suitablefor production processesrequiring the material to betransported into the workingarea by means of conveyorbelts, as it does not allow foran ergonomic and optimalwork sequence.A “virtual safety guard“ in theform of an activeoptoelectronic device (AOPD),e.g. a safety light curtain, is aperfect solution, offering bothan optimal protection ofhuman life and uninterruptedproduction process.266
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GK-1 CATALOG-HANDBOOK • NINTH EDI
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TZGPICTORIAL PRODUCT INDEXSDGAZ335S
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ALPHANUMERIC PRODUCT INDEXProductSe
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AZ17 TECHNICAL DATAMECHANICAL SPECI
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SERIES AZ17ziIndividually-Coded Mov
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AZ17zi TECHNICAL DATAMECHANICAL SPE
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SERIES AZ15/16DescriptionThe Series
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AZ15/16 TECHNICAL DATAMECHANICAL SP
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AZ15/16 ACTUATOR KEY SPECIFICATIONS
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SERIES AZ16ziIndividually-Coded Mov
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AZ16zi TECHNICAL DATAHousingActuato
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SERIES AZ 200Pulse-Echo BasedNon-Co
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SERIES TZGDescriptionThe Series TZG
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TZG TECHNICAL DATAMECHANICAL SPECIF
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SERIES SDGDescription®The Series S
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SDG TECHNICAL DATAMECHANICAL SPECIF
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SERIES AZ335Tamper-Resistant Movabl
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AZ335 INDIVIDUALLY-CODED ACTUATOR K
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SERIES SHGVCable-less Keyed Mechani
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SERIES AZ415DescriptionThe AZ415 Se
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AZ415 TECHNICAL DATAACTUATOR KEY DI
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42SaferbyDesign
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SERIES AZM170DescriptionThe AZM170
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AZM170 TECHNICAL DATAMECHANICAL SPE
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48AZM170 TECHNICAL DATADIMENSIONS10
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AZM161Solenoid-Latching Safety Inte
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AZM161 TECHNICAL DATAMECHANICAL SPE
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SERIES AZM 200New!Pulse-Echo BasedN
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SERIES MZM 100Non-Contact Magnetic-
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SERIES TZF/TZMDescriptionThe TZF/TZ
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SERIES TZF/TZM TECHNICAL DATAMECHAN
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SERIES TKF/TKMDescription®The TKF/
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SERIES TKF/TKM TECHNICAL DATAMECHAN
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SERIES TZKDescriptionThe TZK Series
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SERIES TZK TECHNICAL DATAMECHANICAL
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SERIES AZM415DescriptionThe AZM415
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AZM415 TECHNICAL DATAWIRING SCHEMAT
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AZS 2305Fail-To-Safe TimerSafety Ca
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FWS 1205Fail-To-Safe Standstill Mon
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FWS 2505Fail-To-Safe Standstill Mon
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80SaferbyDesign
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SERIES STSSafety Guard Door-Handle
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SERIES STSTO ORDER COMPLETE STS DOO
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SERIES STS ACCESSORIESLockout Acces
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SERIES B25Safety Door Handle System
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SERIES TG-1Door Handle For Use With
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SERIES ZSD3-Position Hand-Held Enab
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SERIES GFSSafety Foot Switch®Featu
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GFS SERIES TECHNICAL DATAMECHANICAL
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SERIES SEPK(G)New!2-Hand Control Co
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Series TFA/TFIGuard Alignment AidNe
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ZS71Emergency Cable-Pull Switch (Me
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ZS71 TECHNICAL DATAMECHANICAL SPECI
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ZS73 Heavy-Duty Emergency Cable-Pul
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ZS75 Heavy-Duty Emergency Cable-Pul
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Series ZS441 Heavy-Duty Emergency C
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ZS441 TECHNICAL DATAMECHANICAL SPEC
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ZS75S BidirectionalHeavy-Duty Bidir
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ZS75S BIDIRECTIONAL TECHNICAL DATAR
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ZS80 Emergency Cable-Pull Switch (M
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S900Cable-Pull Switch Wire Tensione
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128SaferbyDesign
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SERIES BNS250Coded-Magnet SensorsFe
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SERIES BNS33 & BNS33SCoded-Magnet S
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BNS33 TECHNICAL DATAMECHANICAL SPEC
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SERIES BNS33SStainless Steel Coded-
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SERIES BNS36Coded-Magnet SensorsNew
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SERIES BNS30 & BNS300Coded-Magnet S
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SERIES BNS333Coded-Magnet Sensors w
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SERIES BNS16Coded-Magnet SensorsFea
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SERIES BZ16Dual-Channel Non-Contact
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SERIES BNS-B20New!Coded-Magnet Sens
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SERIES CSS 180New!Pulse-Echo BasedN
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SERIES CSS 34Pulse-Echo Based Compa
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158SaferbyDesign
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AES 1102/AES 1112BNS Compatible Con
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AES 1135/AES 1165BNS Compatible Saf
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AES 1235/AES 1265BNS Compatible Saf
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AES 2135BNS Compatible Safety Contr
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SERIES SRB 211 ANBNS Compatible Saf
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AES 2285/SRB 207 AN BNS Compatible
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176SaferbyDesign
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SERIES AZ 200Pulse-Echo BasedNon-Co
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SERIES AZ 200 TECHNICAL DATAMECHANI
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SERIES AZ 200 WIRING EXAMPLESWIRING
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SERIES AZM 200New!Pulse-Echo BasedN
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SERIES AZM 200 TECHNICAL DATAMECHAN
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SERIES AZM 200 WIRING EXAMPLESWIRIN
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SERIES MZM 100Non-Contact Magnetic-
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SERIES MZM 100 DIAGNOSTICSFunction
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SERIES CSS 180New!Pulse-Echo BasedN
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SERIES CSS 180 TECHNICAL DATASWITCH
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SERIES CSS 180 WIRING EXAMPLE 2Seri
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SERIES CSS 34Pulse-Echo Based Compa
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SERIES CSS 34 TECHNICAL DATASWITCHI
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SERIES CSS 34 WIRING EXAMPLE 2Wirin
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COMPATIBLE PULSE-ECHO SAFETY CONTRO
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208SaferbyDesign
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SERIES TESFDescriptionThe TESF Seri
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SERIES TESF TECHNICAL DATADIMENSION
Page 225 and 226: Series TESZHinged Safety Interlock
Page 227 and 228: Series ES95 SBHinged Safety Interlo
Page 229 and 230: Series TVS335Hinged Safety Interloc
Page 231 and 232: Series T.C 235/236Hinged Safety Int
Page 233 and 234: T.C 235 TECHNICAL DATAContact funct
Page 235 and 236: T.C 236 TECHNICAL DATAContact funct
Page 237 and 238: 226SaferbyDesign
Page 239 and 240: SERIES Z/T235Safety-Rated, Positive
Page 241 and 242: Z/T235 TECHNICAL DATAContact functi
Page 247 and 248: SERIES Z/T236Safety-Rated, Positive
Page 255 and 256: SERIES Z/T335Heavy-Duty Safety-Rate
Page 261 and 262: SERIES Z/T336Heavy-Duty Safety-Rate
Page 267 and 268: SERIES Z332Heavy-Duty Safety-Rated,
Page 269 and 270: Z332 TECHNICAL DATAContact function
Page 271 and 272: SERIES C50Compact, Safety-Rated,Pos
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Page 279 and 280: Design and operating principleOptoe
Page 281 and 282: ApplicationSafety distanceEN 999Saf
Page 283 and 284: Modes of operation and functionsMas
Page 287 and 288: OSSD FAILCOSSD FAILCSafety light cu
Page 291 and 292: Safety light curtains and safety li
Page 295 and 296: Safety light grid (retro-reflector)
Page 297 and 298: Safety light curtains and safety li
Page 299 and 300: CCSafety light curtains and safety
Page 301 and 302: Safety light grids with integrated
Page 303 and 304: ==Accessories for safety light curt
Page 307 and 308: Safety monitoring modules for optoe
Page 309 and 310: Safety monitoring modules for optoe
Page 313 and 314: Safety light barriersSLB 2002030,8
Page 315 and 316: Safety light barriersSLB 200-C• T
Page 317 and 318: Safety light barriersSLB 400-C• T
Page 319 and 320: Safety light barriers accessories S
Page 321 and 322: SERIES SMS 3Safety Pressure MatsFea
Page 323 and 324: SERIES SMS 3 COMPATIBLE SAFETY CONT
Page 325 and 326: OPTIONAL JUNCTION BOX FOR MULTIPLE
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316SaferbyDesign
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SERIES SEOptical Safety Edges/Bumpe
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SERIES SE TECHNICAL DATAAluminum Mo
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SERIES SE TECHNICAL DATATransmitter
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SERIES SE TECHNICAL DATASE 304CElec
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326SaferbyDesign
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ModelSRB 201 ZHSRB 301 HC/ROperatin
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SERIES SRB 201 ZH &SRB 301 HC/RTwo-
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SERIES SRB 202 MSLMuting Safety Con
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SERIES SRB 206 &SRB 206 SQGeneral P
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SERIES SRB 211 ANGeneral Purpose Sa
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SERIES SRB 211 STGeneral Purpose Sa
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SERIES SRB 301 LC &General Purpose
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SERIES SRB 301 MCGeneral Purpose Sa
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SERIES SRB 301 STSERIES SRB 301 ST
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SERIES SRB 202 C &SRB 400 CDifferen
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SERIES SRB 401 LCGeneral Purpose Sa
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SERIES SRB 402 EM &SRB 401 EM-115VS
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SERIES PROTECT-IE-02 &PROTECT-IE-11
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358SaferbyDesign
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360
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I. Man-Machine SafeguardingPrincipl
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364FIGURE 2Conventional versus Posi
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7What is meant by a “positive lin
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10What are “self-checking,” “
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15Why are safety interlock switches
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II. Control Reliability19What is me
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22What are “redundant” logic ci
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III. Risk Assessment26What is “ri
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29Which of these risk category safe
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IV. Safety Standards,Marking and th
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38To what type machines does the Eu
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42Why should safety controllers be
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VI. Applications and Solutions46Wha
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Frequently Asked QuestionsSelection
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I. Selection & Application Characte
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5What light curtain resolutions are
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10What is “muting”?“Muting”
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14What questions might I ask to bet
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17How do I calculate the correct
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19After doing the “safety distanc
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24Must light curtains only be used
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IV. Standards & Certifications30Doe
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Blanking (Fixed Blanking):“Fixed
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OSSD:“OSSD” is the abbreviation
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SELECTED MACHINE SAFEGUARDINGTERMIN
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Point-of-Operation: the area(s) of
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Safety Enable: (See “Authorized O
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prEN1760-1 Safety of Machinery - Pr
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418SaferbyDesign
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TypeDesignation420123NEMA, UL, CSA
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GENERAL TERMS & CONDITIONS OF SALEO
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424NOTES
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