Plant 44 Audit Reports - Wright-Patterson Air Force Base

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FOR OFFICIAL USE ONLYDistribution authorized to DoD components and their contractors only; administrative/operational use;March 16, 2006. Other requests for this document shall be referred to the Chief, AcquisitionEnvironmental Safety & Health Division, Engineering Directorate, ASCIENV, Wright Patterson Air ForceBase, OH 45433AFP 44 FACILITY REVIEWRAYTHEON SYSTEMS COMPANY13-16 Mar 2006FIRE PROTECTION1. PURPOSEThe intent of this facility review was to examine the inspection and testing program forfire protection systems, review the status of the corrective actions on last year's findingsand identify potential fire protection problems during a walk through of the facilities.2. FIRE PROTECTION SYSTEM INSPECTION AND MAINTENANCERECORDSRecords for the most part are centrally kept with the inspectors and are in good ordershowing that periodic testing and inspections per NFPA are being accomplished.Observation: When problems are encountered during inspections or testing that can notbe corrected on the spot, we recommend listing the work order number that is issued tocorrect the problem. The work order (or project) number should be carried through inrecords for subsequent inspecting/testing intervals until fixed. This was a hit or mississue during random record checks of PlY or sectional valve testing.Observation: Emergency lighting and fire exit sign testing/maintenance is an electricshop function. Recommend the fire inspectors do periodic random fire exit sign andemergency light testing on their area walk through to ensure that this work is beingaccomplished. Emergency lights in some facilities are built into normal ceiling lightfixtures and were hard to identify during the walk through. Recommend marking thosefixtures in some way to identify their locations. Also recommend taking advantage ofany facility power outages and accomplish a walk through as necessary to ensureemergency light and exit sign coverage is adequate.3. PREVIOUS FACILITY REVIEW CORRECTIVE ACTION STATUSNot all ofthe corrective actions taken as a result of our 2004 facility review findings werefield verified but of those reviewed, the actions were adequate with exception ofthefollowing clarifications.3.1 FACO Bldg 852 sprinklers too low. Clarification - recommend raising sprinklerheads in South corridor to suspended ceiling level.Attachment 5
FOR OFFICIAL USE ONLYDistribution authorized to DoD components and their contractors only; administrative/operational use;March 16, 2006. Other requests for this document shall be referred to the Chief, AcquisitionEnvironmental Safety & Health Division, Engineering Directorate, ASCIENV, Wright Patterson Air ForceBase, OH 454333.2 B-833 new vehicle maintenance addition on west side. In 2004 we recommendedadding sprinklers to this area and it is our understanding that Raytheon is now going tofund a project to install sprinklers.4. FACILITY REVIEW FINDINGSThe following items were noted during the walk through of the plant:4.1 Items that can affect sprinkler operation.4.1.1 B-801, column M12 with a new open grate mezzanine added for storage.Sprinkler heads underneath the mezzanine floor will not collect enough heat to operatebecause heat will rise thru the open grate floor and not collect at the sprinkler heads.Recommend adding heat collectors at the sprinkler heads.4.1.2 B-801, column 012 (Sparrow area). Storage on racks along walls is too high.Recommend lowering storage heights to less then 12 feet high or install in-rack sprinklersper NFPA 13 for storage over 12 feet high.4.1.3 B-809 column 03 clean room lab exhaust hood. Solvents are used and recommendinstalling a sprinkler head in the hood.4.1.4 B-815A west side storage room. Storage on racks is too high. Recommendlowering storage heights to less then 12 feet high (per NFPA) or install in-rack sprinklersper NFPA 13 for storage over 12 feet high.4.2 Areas that need additional sprinkler coverage.A considerable amount of new construction has taken place since the last fire protectionreview in 2004. It appears all new work is being accomplished with proper fireprotection with exception of:4.2.1 B-809 clean room area general finding. Walls and curtains have been addedwithout taking into account sprinkler head coverage that is now lacking in some areas.Some problem areas were pointed out but overall we recommend an area survey forsprinkler head coverage and adding heads or relocating walls and curtains as necessary toobtain proper coverage. This includes those rooms-within-rooms for laser testing thathave enclosed ceilings and block sprinkler head coverage as well. In these laser testingrooms, Raytheon may want to consider adding smoke detectors instead of sprinklers if aquicker response is desired to protect equipment.Attachment 5
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RECORD REPRODUCTION COVER SHEETThe
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TRIP REPORT1. PERSONS MAKING THIS T
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ATTACHMENTS:I. Normal Maintenance R
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d. Building 811 A walk-through of t
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ii. Exterior wall is damaged and bi
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Photo 3Building 833 Damaged WallPho
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4. FACILITY REVIEW OBSERVATIONSThe
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Air Force Plant 44 Facilities Revie
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3.17 Finding 04-17. Bldg 830. Cinci
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The audit followed an audit protoco
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AFP 44 ANNUAL FACILITIES REVIEW8 -
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local standards and procedures and
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Plant 44 Audit Reports - Wright-Patterson Air Force Base

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