Grundfos Alldos DDI-209 User Manual - Industry Surplus Australia
Grundfos Alldos DDI-209 User Manual - Industry Surplus Australia
Grundfos Alldos DDI-209 User Manual - Industry Surplus Australia
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CONTENTSPage1. General information 31.1 Introduction 31.2 Service documentation 31.3 Information about the product 31.4 Applications 91.5 Warranty 92. Safety 92.1 Identification of safety instructions in thismanual 92.2 Marking at the pump 92.3 Qualification and training of personnel 102.4 Risks when safety instructions are notobserved 102.5 Safety-conscious working 102.6 Safety instructions for the operator/user 102.7 Safety instructions for maintenance,inspection and installation work 102.8 Unauthorised modification andmanufacture of spare parts 102.9 Improper operating methods 102.10 Safety of the system in the event ofa failure in the dosing system 103. Transport and intermediate storage 113.1 Transport 113.2 Delivery 113.3 Unpacking 113.4 Intermediate storage 113.5 Return 114. Technical data 114.1 Identification 114.2 Type key 124.3 General description 134.4 Dimensional sketches 174.5 Weight 194.6 Materials 194.7 Control unit 195. Installation 205.1 General information on installation 205.2 Installation location 205.3 Mounting 205.4 Installation examples 215.5 Installation tips 225.6 Tube / pipe lines 236. Electrical connections 246.1 Connecting the signal lines for <strong>DDI</strong> <strong>209</strong> 256.2 Connecting the power supply cable 287. Start-up / shutdown 287.1 Initial start-up / subsequent start-up 287.2 Operating the pump 317.3 Shutdown 318. Operation 328.1 Control and display elements 328.2 Switching on/off 328.3 Checking the dosing flow with Plus 3 system 328.4 Deaeration 338.5 Changing the tank with Plus 3 system 339. How to use the control unit 339.1 Menu levels 339.2 General functions of the control unit 339.3 Signal outputs 359.4 First function level 369.5 Second function level 389.6 Calibration 419.7 Service level 449.8 Resetting to default settings 479.9 Current signal control 0-20 mA / 4-20 mA 479.10 Flow Monitor 549.11 Batch menu / batch mode 599.12 Timer menu / timer mode 609.13 Creating a master/slave application 629.14 Hotkeys / info keys 6310. Maintenance 6410.1 General notes 6410.2 Maintenance intervals 6410.3 Cleaning suction and discharge valves 6410.4 Replacing the diaphragm 6511. Fault finding chart 6712. Disposal 68WarningThese complete installation andoperating instructions are alsoavailable on www.<strong>Grundfos</strong>alldos.com.Prior to installation, read theseinstallation and operating instructions.Installation and operation must complywith local regulations and acceptedcodes of good practice.1. General information1.1 IntroductionThese installation and operating instructions containall the information required for starting up andhandling the <strong>DDI</strong> <strong>209</strong> diaphragm dosing pump.If you require further information or if any problemsarise, which are not described in detail in thismanual, please contact the nearest <strong>Grundfos</strong> <strong>Alldos</strong>company.1.2 Service documentationIf you have any questions, please contact thenearest <strong>Grundfos</strong> <strong>Alldos</strong> company or serviceworkshop.1.3 Information about the product1.3.1 Pump typesThe <strong>DDI</strong> <strong>209</strong> dosing pump is available for a variety ofperformance ranges in various sizes:Pump types<strong>DDI</strong> 0.4-10<strong>DDI</strong> 2.2-16<strong>DDI</strong> 2.5-10<strong>DDI</strong> 5.5-10<strong>DDI</strong> 13.8-4<strong>DDI</strong> 20-33
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