OMRG25204 oem uncert & tier 1.pdf - John Deere Industrial Engines

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Record KeepingNOTE: Your engine option code label may not containall option codes if an option has been addedafter the engine left the producing factory.If option code label is lost or destroyed,consult your servicing dealer or enginedistributor selling the engine for a replacement.An additional option code label may also bedelivered with the engine. Place this sticker ortag, for reference, either on this page or in theengine owner’s warranty booklet underOPTION CODES title.Option Codes Description Option Codes Description11 Rocker Arm Cover 45 Balancer Shafts12 Oil Fill Inlet 46 Cylinder Block With Liners and Camshaft13 Crankshaft Pulley 47 Crankshaft and Bearings14 Flywheel Housing 48 Connecting Rods and Pistons15 Flywheel 49 Valve Actuating Mechanism16 Fuel Injection Pump 50 Oil Pump17 Air Inlet 51 Cylinder Head With Valves18 Air Cleaner 52 Auxiliary Gear Drive19 Oil Pan 55 Shipping Stand20 Coolant Pump 56 Paint Option21 Thermostat Cover 57 Coolant Pump Inlet22 Thermostat 59 Oil Cooler23 Fan Drive 60 Add-on Auxiliary Drive Pulley24 Fan Belt 62 Alternator Mounting Bracket25 Fan 64 Exhaust Elbow26 Engine Coolant Heater 65 Turbocharger27 Radiator 66 Coolant Temperature Switch28 Exhaust Manifold 67 Electronic Tachometer Sensor29 Crankcase Ventilator System 68 Crankshaft Rear Damper30 Starter Motor 69 Engine Serial Number Plate31 Alternator 74 Air Conditioning (Freon) Compressor32 Instrument Panel 75 Air Restriction Indicator33 Tachometer 76 Oil Pressure Switch35 Fuel Filters 78 Air Compressor36 Front Plate 81 Water Separator37 Fuel Transfer Pump 86 Fan Pulley39 Thermostat Housing 87 Belt Tensioner40 Oil Dipstick 88 Oil Filter41 Belt-Driven Front Auxiliary Drive 95 Special Equipment (Factory Installed)43 Starting Aid 97 Special Equipment (Field Installed)44 Timing Gear Cover With Gears 98 Shipping99 Service Only ItemsEngine Base Code (See “A” on previous page.)OURGP11,0000005–19–24JUN04–2/201-4 110306PN=12
Record KeepingRecord Fuel Injection Pump Model NumberRecord the fuel injection pump model and serialinformation found on the serial number plate (A).Model No.Manufacturer’s No.Serial No.A—Serial Number PlateRPMRecord Injection Pump Serial NumberRG8008A –UN–13JUN00RG,RG34710,5511–19–20MAY96–1/101-5 110306PN=13
Page 1 and 2: PowerTech4.5 L and 6.8 LNon-Certifi
Page 3 and 4: Introduction• PE4045TF151• PE40
Page 5 and 6: IntroductionPOWERTECH ® 4.5 L Engi
Page 7 and 8: ContentsPagePageRecord Keeping Inst
Page 9 and 10: Record KeepingPOWERTECH ® Medallio
Page 11: Record KeepingEngine Option CodesEn
Page 15 and 16: SafetyReplace Safety SignsReplace m
Page 17 and 18: SafetyService Machines SafelyTie lo
Page 19 and 20: SafetyPractice Safe MaintenanceUnde
Page 21 and 22: SafetyRemove Paint Before Welding o
Page 23 and 24: SafetyAvoid Harmful Asbestos DustAv
Page 25 and 26: SafetyProtect Against High Pressure
Page 27 and 28: Fuels, Lubricants, and CoolantDiese
Page 29 and 30: Fuels, Lubricants, and CoolantBio-D
Page 31 and 32: Fuels, Lubricants, and CoolantMinim
Page 33 and 34: Fuels, Lubricants, and CoolantDiese
Page 35 and 36: Fuels, Lubricants, and CoolantOILSC
Page 37 and 38: Fuels, Lubricants, and CoolantGreas
Page 39 and 40: Fuels, Lubricants, and CoolantWater
Page 41 and 42: Fuels, Lubricants, and CoolantEthyl
Page 43 and 44: Fuels, Lubricants, and CoolantEthyl
Page 45 and 46: Engine Operating GuidelinesInstrume
Page 47 and 48: Engine Operating GuidelinesThe rese
Page 49 and 50: Engine Operating GuidelinesG—Batt
Page 51 and 52: Engine Operating GuidelinesIMPORTAN
Page 53 and 54: Engine Operating GuidelinesAuxiliar
Page 55 and 56: Engine Operating GuidelinesNOTE: El
Page 57 and 58: Engine Operating GuidelinesNormal E
Page 59 and 60: Engine Operating GuidelinesChanging
Page 61 and 62: Engine Operating GuidelinesUsing a
Page 63 and 64:
Lubrication and MaintenanceObserve
Page 65 and 66:
Lubrication and MaintenanceCheck Ai
Page 67 and 68:
Lubrication and MaintenanceReplace
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Lubrication & Maintenance/DailyCAUT
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Lubrication & Maintenance/Daily4. I
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Lubrication & Maintenance/250 Hour/
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Lubrication & Maint./2000 Hour/24 M
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Service as RequiredAdding CoolantCA
Page 109 and 110:
Service as RequiredReplacing Axial
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Service as RequiredReplacing Radial
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Service as RequiredReplacing Fan an
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Service as RequiredChecking Air Com
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Service as RequiredIMPORTANT: Do no
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Service as RequiredOn DENSO and Mot
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Troubleshooting50-2 110306PN=121
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TroubleshootingWiring Diagram (Stan
Page 125 and 126:
TroubleshootingEngine Wiring Diagra
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TroubleshootingSymptom Problem Solu
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StorageEngine Storage Guidelines1.
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Storage15. Store the engine in a dr
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SpecificationsGeneral OEM Engine Sp
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SpecificationsPOWER RATINGS ON DYNA
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SpecificationsEngine Model Oil Pan
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SpecificationsEngine Crankcase Oil
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SpecificationsMetric Bolt and Screw
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Lubrication and Maintenance Records
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Lubrication and Maintenance Records
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Emission System WarrantyU.S. EPA Em
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John Deere Service Literature Avail
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IndexPagePageA Check ..............
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IndexPagePageEngine serial number .
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