OMRG25204 oem uncert & tier 1.pdf - John Deere Industrial Engines

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IntroductionForewordThis manual contains information to operate andservice the following 4.5 L & 6.8 L non-certified andTier 1 1 emission certified OEM engines built atDubuque Iowa (T0), Saran France (CD) and TorreonMexico (PE) from 1996 on. These engines havemechanically-controlled fuel systems.SARAN BUILT NON-CERTIFIED ENGINES• CD4045DF120• CD4045TF120• CD4045TF220• CD4045HF120• CD6068TF120• CD6068TF220• CD6068HF120TORREON BUILT NON-CERTIFIED ENGINES• PE4045TF120• PE4045TF220• PE4045HF120• PE6068TF120• PE6068TF220• PE6068HF120DUBUQUE BUILT NON-CERTIFIED ENGINES• T04045DF120• T04045TF120• T04045TF220• T04045HF120SARAN BUILT TIER 1 CERTIFIED ENGINES• CD4045DF150• CD4045DF151• CD4045DF152• CD4045DF153• CD4045DF154• CD4045DF157• CD4045DF158• CD4045TF150• CD4045TF152• CD4045TF154• CD4045TF155• CD4045TF157• CD4045TF158• CD4045TF161• CD4045TF162• CD4045TF250• CD4045TF251• CD4045TF252• CD4045TF253• CD4045TF257• CD4045TF258• CD4045HF150• CD4045HF152• CD4045HF157• CD4045HF158• CD4045HF252• CD6068DF150• CD6068TF150• CD6068TF151• CD6068TF152• CD6068TF157• CD6068TF158• CD6068TF159• CD6068TF250• CD6068TF251• CD6068TF257• CD6068TF258• CD6068HF150• CD6068HF157• CD6068HF158• CD6068HF250• CD6068HF252• CD6068HF254• CD6068HF258TORREON BUILT TIER 1 CERTIFIED ENGINES• PE4045DF150• PE4045TF1501Emission certified for United States as EPA Tier 1 and EuropeanUnion as Stage 1.OURGP11,0000004–19–27OCT06–1/2110306PN=2
Introduction• PE4045TF151• PE4045HF150• PE4045HF252• PE6068DF150• PE6068TF150• PE6068TF151• PE6068TF250• PE6068HF150• PE6068HF250DUBUQUE BUILT TIER 1 CERTIFIED ENGINES• T04045DF150• T04045DF151• T04045DF152• T04045DF153• T04045TF150• T04045TF151• T04045TF152• T04045TF250• T04045TF251• T04045HF120• T04045HF150• T06068DF150• T06068TF150• T06068TF151• T06068TF250• T06068HF150• T06068HF250NOTE: Before 2005, all Non-certified and Tier 1Certified Saran built engines used the followingserial number sequences:• (CDxxxxD500000) - (CDxxxxD799999)• (CDxxxxT500000) - (CDxxxxT799999)• (CDxxxxH500000) - (CDxxxxH799999)Since 2005, non-certified engines have theseventh digit of the serial number as “B” whileTier 1 certified engines have the seventh digitas “C”.READ THIS MANUAL carefully to learn how to operateand service your engine correctly. Failure to do socould result in personal injury or equipment damage.THIS MANUAL SHOULD BE CONSIDERED apermanent part of your engine and should remain withthe engine when you sell it.MEASUREMENTS IN THIS MANUAL are given in bothmetric and customary U.S. unit equivalents. Use onlycorrect replacement parts and fasteners. Metric andinch fasteners may require a specific metric or inchwrench.RIGHT-HAND AND LEFT-HAND sides are determinedby standing at the drive or flywheel end (rear) of theengine and facing toward the front of the engine.WRITE ENGINE SERIAL NUMBERS and option codesin the spaces indicated in the Record Keeping Section.Accurately record all the numbers. Your dealer alsoneeds these numbers when you order parts. File theidentification numbers in a secure place off the engine.SETTING FUEL DELIVERY beyond published factoryspecifications or otherwise overpowering will result inloss of warranty protection for this engine.CERTAIN ENGINE ACCESSORIES such as radiator,air cleaner, and instruments are optional equipment onJohn Deere OEM Engines. These accessories may beprovided by the equipment manufacturer instead ofJohn Deere. This operator’s manual applies only to theengine and those options available through the JohnDeere distribution network.NOTE: This operators manual covers only enginesprovided to OEM (Outside EquipmentManufacturers). For engines in Deeremachines, refer to the machine operatorsmanual.OURGP11,0000004–19–27OCT06–2/2110306PN=3
Page 1: PowerTech4.5 L and 6.8 LNon-Certifi
Page 5 and 6: IntroductionPOWERTECH ® 4.5 L Engi
Page 7 and 8: ContentsPagePageRecord Keeping Inst
Page 9 and 10: Record KeepingPOWERTECH ® Medallio
Page 11 and 12: Record KeepingEngine Option CodesEn
Page 13 and 14: Record KeepingRecord Fuel Injection
Page 15 and 16: SafetyReplace Safety SignsReplace m
Page 17 and 18: SafetyService Machines SafelyTie lo
Page 19 and 20: SafetyPractice Safe MaintenanceUnde
Page 21 and 22: SafetyRemove Paint Before Welding o
Page 23 and 24: SafetyAvoid Harmful Asbestos DustAv
Page 25 and 26: SafetyProtect Against High Pressure
Page 27 and 28: Fuels, Lubricants, and CoolantDiese
Page 29 and 30: Fuels, Lubricants, and CoolantBio-D
Page 31 and 32: Fuels, Lubricants, and CoolantMinim
Page 33 and 34: Fuels, Lubricants, and CoolantDiese
Page 35 and 36: Fuels, Lubricants, and CoolantOILSC
Page 37 and 38: Fuels, Lubricants, and CoolantGreas
Page 39 and 40: Fuels, Lubricants, and CoolantWater
Page 41 and 42: Fuels, Lubricants, and CoolantEthyl
Page 43 and 44: Fuels, Lubricants, and CoolantEthyl
Page 45 and 46: Engine Operating GuidelinesInstrume
Page 47 and 48: Engine Operating GuidelinesThe rese
Page 49 and 50: Engine Operating GuidelinesG—Batt
Page 51 and 52: Engine Operating GuidelinesIMPORTAN
Page 53 and 54:
Engine Operating GuidelinesAuxiliar
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Engine Operating GuidelinesNOTE: El
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Engine Operating GuidelinesNormal E
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Engine Operating GuidelinesChanging
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Engine Operating GuidelinesUsing a
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Lubrication and MaintenanceObserve
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Lubrication and MaintenanceCheck Ai
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Lubrication and MaintenanceReplace
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Lubrication & Maintenance/DailyCAUT
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Lubrication & Maintenance/Daily4. I
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Lubrication & Maintenance/250 Hour/
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Lubrication & Maint./2000 Hour/24 M
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Service as RequiredAdding CoolantCA
Page 109 and 110:
Service as RequiredReplacing Axial
Page 111 and 112:
Service as RequiredReplacing Radial
Page 113 and 114:
Service as RequiredReplacing Fan an
Page 115 and 116:
Service as RequiredChecking Air Com
Page 117 and 118:
Service as RequiredIMPORTANT: Do no
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Service as RequiredOn DENSO and Mot
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Troubleshooting50-2 110306PN=121
Page 123 and 124:
TroubleshootingWiring Diagram (Stan
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TroubleshootingEngine Wiring Diagra
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TroubleshootingSymptom Problem Solu
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Page 133 and 134:
StorageEngine Storage Guidelines1.
Page 135 and 136:
Storage15. Store the engine in a dr
Page 137 and 138:
SpecificationsGeneral OEM Engine Sp
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SpecificationsPOWER RATINGS ON DYNA
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SpecificationsEngine Model Oil Pan
Page 149 and 150:
SpecificationsEngine Crankcase Oil
Page 151 and 152:
SpecificationsMetric Bolt and Screw
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Lubrication and Maintenance Records
Page 155 and 156:
Lubrication and Maintenance Records
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Emission System WarrantyU.S. EPA Em
Page 159 and 160:
John Deere Service Literature Avail
Page 161 and 162:
IndexPagePageA Check ..............
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IndexPagePageEngine serial number .
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OMRG25204 oem uncert & tier 1.pdf - John Deere Industrial Engines

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