OMRG25204 oem uncert & tier 1.pdf - John Deere Industrial Engines

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Engine Operating GuidelinesStarting the EngineThe following instructions apply to the optional controlsand instruments available through the <strong>John</strong> <strong>Deere</strong> PartsDistribution Network. The controls and instruments foryour engine may be different from those shown here;always follow manufacturer’s instructions.CAUTION: Before starting engine in a confinedbuilding, install proper outlet exhaustventilation equipment. Always use safetyapproved fuel storage and piping.Use Proper VentilationTS220 –UN–23AUG88NOTE: If temperature is below 0°C (32°F), it may benecessary to use cold weather starting aids (SeeCOLD WEATHER OPERATION, later in thissection).1. Perform all prestarting checks outlined in Lubrication &Maintenance/Daily Section later in this manual.2. Open the fuel supply shut-off valve, if equipped.3. Disengage clutch (if equipped) controlling any enginedrivelines.Continued on next pageRG,RG34710,5557–19–07JAN02–1/215-10 110306PN=54
Engine Operating GuidelinesNOTE: Electronically controlled governor applications maybe equipped with a rotary speed potentiometer onthe throttle (A) on the instrument panel.4. On mechanical governor (7-10% regulation) engines,pull hand throttle (A) 1/3 of the way out. Turn the handlein either direction to lock it in place.5. If equipped, depress and hold reset button (B) whilestarting.IMPORTANT: Do not operate the starter for more than30 seconds at a time. To do so mayoverheat the starter. If the engine doesnot start the first time, wait at least 2minutes before trying again. If enginedoes not start after four attempts, seeTroubleshooting Section.North American Standard Instrument Panel (1999— ) ShownRG11299X –UN–18OCT016. Turn the key switch (C) clockwise to crank the engine.When the engine starts, release the key so that it returnsto the "ON" position.IMPORTANT: If the key switch is released before theengine starts, wait until the starter andthe engine stop turning before tryingagain. This will prevent possibledamage to the starter and/or flywheel.7. After the engine starts, continue to hold the reset buttonin until the oil pressure gauge (D) reads at least 105 kPa(1.05 bar) (15 psi). The safety controls will not allow theengine to run at a lower oil pressure unless the resetbutton is held in.VDO Standard Instrument Panel (Except North America)A—Hand ThrottleB—Reset ButtonC—Key Start SwitchD—Oil Pressure GaugeRG11610 –UN–17OCT01IMPORTANT: Should the engine die when operatingunder load, immediately disengage PTOclutch and restart the engine.Overheating of turbocharger parts mayoccur when oil flow is stopped.8. Check all gauges for normal engine operation. Ifoperation is not normal, stop the engine and determinethe cause.RG,RG34710,5557–19–07JAN02–2/215-11 110306PN=55
Page 1 and 2:
PowerTech4.5 L and 6.8 LNon-Certifi
Page 3 and 4: Introduction• PE4045TF151• PE40
Page 5 and 6: IntroductionPOWERTECH ® 4.5 L Engi
Page 7 and 8: ContentsPagePageRecord Keeping Inst
Page 9 and 10: Record KeepingPOWERTECH ® Medallio
Page 11 and 12: Record KeepingEngine Option CodesEn
Page 13 and 14: Record KeepingRecord Fuel Injection
Page 15 and 16: SafetyReplace Safety SignsReplace m
Page 17 and 18: SafetyService Machines SafelyTie lo
Page 19 and 20: SafetyPractice Safe MaintenanceUnde
Page 21 and 22: SafetyRemove Paint Before Welding o
Page 23 and 24: SafetyAvoid Harmful Asbestos DustAv
Page 25 and 26: SafetyProtect Against High Pressure
Page 27 and 28: Fuels, Lubricants, and CoolantDiese
Page 29 and 30: Fuels, Lubricants, and CoolantBio-D
Page 31 and 32: Fuels, Lubricants, and CoolantMinim
Page 33 and 34: Fuels, Lubricants, and CoolantDiese
Page 35 and 36: Fuels, Lubricants, and CoolantOILSC
Page 37 and 38: Fuels, Lubricants, and CoolantGreas
Page 39 and 40: Fuels, Lubricants, and CoolantWater
Page 41 and 42: Fuels, Lubricants, and CoolantEthyl
Page 43 and 44: Fuels, Lubricants, and CoolantEthyl
Page 45 and 46: Engine Operating GuidelinesInstrume
Page 47 and 48: Engine Operating GuidelinesThe rese
Page 49 and 50: Engine Operating GuidelinesG—Batt
Page 51 and 52: Engine Operating GuidelinesIMPORTAN
Page 53: Engine Operating GuidelinesAuxiliar
Page 57 and 58: Engine Operating GuidelinesNormal E
Page 59 and 60: Engine Operating GuidelinesChanging
Page 61 and 62: Engine Operating GuidelinesUsing a
Page 63 and 64: Lubrication and MaintenanceObserve
Page 65 and 66: Lubrication and MaintenanceCheck Ai
Page 67 and 68: Lubrication and MaintenanceReplace
Page 69 and 70: Lubrication & Maintenance/DailyCAUT
Page 71 and 72: Lubrication & Maintenance/Daily4. I
Page 73 and 74: Lubrication & Maintenance/250 Hour/
Page 95 and 96: Lubrication & Maint./2000 Hour/24 M
Page 105 and 106:
Lubrication & Maint./2000 Hour/24 M
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Service as RequiredAdding CoolantCA
Page 109 and 110:
Service as RequiredReplacing Axial
Page 111 and 112:
Service as RequiredReplacing Radial
Page 113 and 114:
Service as RequiredReplacing Fan an
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Service as RequiredChecking Air Com
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Service as RequiredIMPORTANT: Do no
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Service as RequiredOn DENSO and Mot
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Troubleshooting50-2 110306PN=121
Page 123 and 124:
TroubleshootingWiring Diagram (Stan
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TroubleshootingEngine Wiring Diagra
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TroubleshootingSymptom Problem Solu
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Page 131 and 132:
Page 133 and 134:
StorageEngine Storage Guidelines1.
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Storage15. Store the engine in a dr
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SpecificationsGeneral OEM Engine Sp
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SpecificationsPOWER RATINGS ON DYNA
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Page 147 and 148:
SpecificationsEngine Model Oil Pan
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SpecificationsEngine Crankcase Oil
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SpecificationsMetric Bolt and Screw
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Lubrication and Maintenance Records
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Lubrication and Maintenance Records
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Emission System WarrantyU.S. EPA Em
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John Deere Service Literature Avail
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IndexPagePageA Check ..............
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IndexPagePageEngine serial number .
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OMRG25204 oem uncert & tier 1.pdf - John Deere Industrial Engines

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