OMRG25204 oem uncert & tier 1.pdf - John Deere Industrial Engines

More documents

Recommendations

Info

IntroductionPOWERTECH ® 6.8 L Engines With Mechanical Controls (Tier 1 Emission Certified)6068D EngineRG8003 –UN–19JUN006068D EngineRG8002 –UN–19JUN00RG8001 –UN–19JUN006068T EngineRG8000 –UN–19JUN006068T EnginePOWERTECH is a trademark of Deere & CompanyRG,RG34710,5503–19–04JAN02–1/1110306PN=6
ContentsPagePageRecord Keeping Instrument (Gauge) Panel (North America). ....15-2PowerTech Medallion .....................01-1 VDO Instrument (Gauge) Panel (ExceptEngine Serial Number Plate ................01-1 North America) ........................15-4Record Engine Serial Number ..............01-2 Engine Break-In Service. ..................15-6Engine Option Codes .....................01-3 Auxiliary Gear Drive Limitations .............15-9Record Fuel Injection Pump Model Number ....01-5 Generator Set (Standby) Applications. ........15-9Starting the Engine. .....................15-10Safety ................................05-1 Warming Engine. .......................15-12Normal Engine Operation .................15-13Fuels, Lubricants, and CoolantCold Weather Operation. .................15-14Diesel Fuel .............................10-1Changing Engine Speed. .................15-15Avoid Excessive Engine Idling .............15-15Lubricity of Diesel Fuel ....................10-1Stopping the Engine .....................15-16Handling and Storing Diesel Fuel ............10-2Using a Booster Battery or Charger .........15-17Testing Diesel Fuel. ......................10-2Bio-Diesel Fuel. .........................10-3Aviation (Jet) Fuels. ......................10-4 Lubrication and MaintenanceBurner Fuels. ...........................10-4 Observe Service Intervals. .................20-1Minimizing the Effect of Cold Weather onUse Correct Fuels, Lubricants, and Coolant ....20-1Diesel Engines ........................10-5 Lubrication and Maintenance ServiceDiesel Engine Break-In Oil .................10-6 Interval Chart—Standard Industrial Engines . . 20-2Diesel Engine Oil ........................10-7 Lubrication and Maintenance ServiceExtended Diesel Engine Oil Service Intervals . . . 10-8 Interval Chart—Generator (Standby)Mixing of Lubricants ......................10-8 Applications ..........................20-4OILSCANand COOLSCAN ..............10-9Alternative and Synthetic Lubricants. .........10-9 Lubrication & Maintenance/DailyLubricant Storage .......................10-10 Daily Prestarting Checks ..................25-1Oil Filters .............................10-10Grease ...............................10-11 Lubrication & Maintenance/250 Hour/6 MonthDiesel Engine Coolant ...................10-12 Servicing Fire Extinguisher .................30-1Drain Intervals for Diesel Engine Coolant ....10-13 Changing Engine Oil and Replacing Filter .....30-2Additional Information About Diesel Checking Engine Mounts ..................30-4Engine Coolants and Supplemental Coolant Servicing Battery ........................30-5Additives ............................10-14 Manual Belt Tensioner Adjustment ...........30-7Supplemental Coolant Additives ............10-15 Manual Belt Tensioner Adjustment UsingAdditional Information About DieselBelt Tension Tool (Alternate MethodEngine Coolants and Supplemental Coolant For Engines Without Auxiliary Drive). .......30-8Additives ............................10-16Testing Diesel Engine Coolant .............10-17 Lubrication & Maintenance/500 Hour/12 MonthOperating in Warm Temperature Climates ....10-18 Cleaning Crankcase Vent Tube .............35-1Disposing of Coolant ....................10-18 Checking Air Intake System ................35-2Replacing Fuel Filter Element (Single Filter). ...35-3Engine Operating GuidelinesInstrument (Gauge) Panels. ................15-1Continued on next pageAll information, illustrations and specifications in this manual are based onthe latest information available at the time of publication. The right isreserved to make changes at any time without notice.COPYRIGHT © 2006DEERE & COMPANYMoline, IllinoisAll rights reservedA John Deere ILLUSTRUCTION ® ManualPrevious EditionsCopyright © 1996, 2000, 2002, 2004i 110306PN=1
Page 1 and 2: PowerTech4.5 L and 6.8 LNon-Certifi
Page 3 and 4: Introduction• PE4045TF151• PE40
Page 5: IntroductionPOWERTECH ® 4.5 L Engi
Page 9 and 10: Record KeepingPOWERTECH ® Medallio
Page 11 and 12: Record KeepingEngine Option CodesEn
Page 13 and 14: Record KeepingRecord Fuel Injection
Page 15 and 16: SafetyReplace Safety SignsReplace m
Page 17 and 18: SafetyService Machines SafelyTie lo
Page 19 and 20: SafetyPractice Safe MaintenanceUnde
Page 21 and 22: SafetyRemove Paint Before Welding o
Page 23 and 24: SafetyAvoid Harmful Asbestos DustAv
Page 25 and 26: SafetyProtect Against High Pressure
Page 27 and 28: Fuels, Lubricants, and CoolantDiese
Page 29 and 30: Fuels, Lubricants, and CoolantBio-D
Page 31 and 32: Fuels, Lubricants, and CoolantMinim
Page 33 and 34: Fuels, Lubricants, and CoolantDiese
Page 35 and 36: Fuels, Lubricants, and CoolantOILSC
Page 37 and 38: Fuels, Lubricants, and CoolantGreas
Page 39 and 40: Fuels, Lubricants, and CoolantWater
Page 41 and 42: Fuels, Lubricants, and CoolantEthyl
Page 43 and 44: Fuels, Lubricants, and CoolantEthyl
Page 45 and 46: Engine Operating GuidelinesInstrume
Page 47 and 48: Engine Operating GuidelinesThe rese
Page 49 and 50: Engine Operating GuidelinesG—Batt
Page 51 and 52: Engine Operating GuidelinesIMPORTAN
Page 53 and 54: Engine Operating GuidelinesAuxiliar
Page 55 and 56: Engine Operating GuidelinesNOTE: El
Page 57 and 58:
Engine Operating GuidelinesNormal E
Page 59 and 60:
Engine Operating GuidelinesChanging
Page 61 and 62:
Engine Operating GuidelinesUsing a
Page 63 and 64:
Lubrication and MaintenanceObserve
Page 65 and 66:
Lubrication and MaintenanceCheck Ai
Page 67 and 68:
Lubrication and MaintenanceReplace
Page 69 and 70:
Lubrication & Maintenance/DailyCAUT
Page 71 and 72:
Lubrication & Maintenance/Daily4. I
Page 73 and 74:
Lubrication & Maintenance/250 Hour/
Page 75 and 76:
Page 77 and 78:
Page 79 and 80:
Page 81 and 82:
Page 83 and 84:
Page 85 and 86:
Page 87 and 88:
Page 89 and 90:
Page 91 and 92:
Page 93 and 94:
Page 95 and 96:
Lubrication & Maint./2000 Hour/24 M
Page 97 and 98:
Page 99 and 100:
Page 101 and 102:
Page 103 and 104:
Page 105 and 106:
Page 107 and 108:
Service as RequiredAdding CoolantCA
Page 109 and 110:
Service as RequiredReplacing Axial
Page 111 and 112:
Service as RequiredReplacing Radial
Page 113 and 114:
Service as RequiredReplacing Fan an
Page 115 and 116:
Service as RequiredChecking Air Com
Page 117 and 118:
Service as RequiredIMPORTANT: Do no
Page 119 and 120:
Service as RequiredOn DENSO and Mot
Page 121 and 122:
Troubleshooting50-2 110306PN=121
Page 123 and 124:
TroubleshootingWiring Diagram (Stan
Page 125 and 126:
TroubleshootingEngine Wiring Diagra
Page 127 and 128:
TroubleshootingSymptom Problem Solu
Page 129 and 130:
Page 131 and 132:
Page 133 and 134:
StorageEngine Storage Guidelines1.
Page 135 and 136:
Storage15. Store the engine in a dr
Page 137 and 138:
SpecificationsGeneral OEM Engine Sp
Page 139 and 140:
SpecificationsPOWER RATINGS ON DYNA
Page 141 and 142:
Page 143 and 144:
Page 145 and 146:
Page 147 and 148:
SpecificationsEngine Model Oil Pan
Page 149 and 150:
SpecificationsEngine Crankcase Oil
Page 151 and 152:
SpecificationsMetric Bolt and Screw
Page 153 and 154:
Lubrication and Maintenance Records
Page 155 and 156:
Lubrication and Maintenance Records
Page 157 and 158:
Emission System WarrantyU.S. EPA Em
Page 159 and 160:
John Deere Service Literature Avail
Page 161 and 162:
IndexPagePageA Check ..............
Page 163 and 164:
IndexPagePageEngine serial number .
show all

OMRG25204 oem uncert & tier 1.pdf - John Deere Industrial Engines

Create successful ePaper yourself

Delete template?

Save as template?