OMRG25204 oem uncert & tier 1.pdf - John Deere Industrial Engines

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SafetyRecognize Safety InformationThis is a safety-alert symbol. When you see this symbolon your machine or in this manual, be alert to thepotential for personal injury.Follow recommended precautions and safe operatingpractices.T81389 –UN–07DEC88DX,ALERT–19–29SEP98–1/1Understand Signal WordsA signal word—DANGER, WARNING, or CAUTION—isused with the safety-alert symbol. DANGER identifies themost serious hazards.DANGER or WARNING safety signs are located nearspecific hazards. General precautions are listed onCAUTION safety signs. CAUTION also calls attention tosafety messages in this manual.TS187 –19–30SEP88DX,SIGNAL–19–03MAR93–1/1Follow Safety InstructionsCarefully read all safety messages in this manual and onyour machine safety signs. Keep safety signs in goodcondition. Replace missing or damaged safety signs. Besure new equipment components and repair parts includethe current safety signs. Replacement safety signs areavailable from your John Deere dealer.Learn how to operate the machine and how to usecontrols properly. Do not let anyone operate withoutinstruction.TS201 –UN–23AUG88Keep your machine in proper working condition.Unauthorized modifications to the machine may impair thefunction and/or safety and affect machine life.If you do not understand any part of this manual and needassistance, contact your John Deere dealer.DX,READ–19–03MAR93–1/105-1 110306PN=14
SafetyReplace Safety SignsReplace missing or damaged safety signs. See themachine operator’s manual for correct safety signplacement.TS201 –UN–23AUG88DX,SIGNS1–19–04JUN90–1/1Prevent Machine RunawayAvoid possible injury or death from machinery runaway.Do not start engine by shorting across starter terminals.Machine will start in gear if normal circuitry is bypassed.NEVER start engine while standing on ground. Startengine only from operator’s seat, with transmission inneutral or park.TS177 –UN–11JAN89DX,BYPAS1–19–29SEP98–1/1Handle Fuel Safely—Avoid FiresHandle fuel with care: it is highly flammable. Do not refuelthe machine while smoking or when near open flame orsparks.Always stop engine before refueling machine. Fill fuel tankoutdoors.Prevent fires by keeping machine clean of accumulatedtrash, grease, and debris. Always clean up spilled fuel.TS202 –UN–23AUG88DX,FIRE1–19–03MAR93–1/105-2 110306PN=15
Page 1 and 2: PowerTech4.5 L and 6.8 LNon-Certifi
Page 3 and 4: Introduction• PE4045TF151• PE40
Page 5 and 6: IntroductionPOWERTECH ® 4.5 L Engi
Page 7 and 8: ContentsPagePageRecord Keeping Inst
Page 9 and 10: Record KeepingPOWERTECH ® Medallio
Page 11 and 12: Record KeepingEngine Option CodesEn
Page 13: Record KeepingRecord Fuel Injection
Page 17 and 18: SafetyService Machines SafelyTie lo
Page 19 and 20: SafetyPractice Safe MaintenanceUnde
Page 21 and 22: SafetyRemove Paint Before Welding o
Page 23 and 24: SafetyAvoid Harmful Asbestos DustAv
Page 25 and 26: SafetyProtect Against High Pressure
Page 27 and 28: Fuels, Lubricants, and CoolantDiese
Page 29 and 30: Fuels, Lubricants, and CoolantBio-D
Page 31 and 32: Fuels, Lubricants, and CoolantMinim
Page 33 and 34: Fuels, Lubricants, and CoolantDiese
Page 35 and 36: Fuels, Lubricants, and CoolantOILSC
Page 37 and 38: Fuels, Lubricants, and CoolantGreas
Page 39 and 40: Fuels, Lubricants, and CoolantWater
Page 41 and 42: Fuels, Lubricants, and CoolantEthyl
Page 43 and 44: Fuels, Lubricants, and CoolantEthyl
Page 45 and 46: Engine Operating GuidelinesInstrume
Page 47 and 48: Engine Operating GuidelinesThe rese
Page 49 and 50: Engine Operating GuidelinesG—Batt
Page 51 and 52: Engine Operating GuidelinesIMPORTAN
Page 53 and 54: Engine Operating GuidelinesAuxiliar
Page 55 and 56: Engine Operating GuidelinesNOTE: El
Page 57 and 58: Engine Operating GuidelinesNormal E
Page 59 and 60: Engine Operating GuidelinesChanging
Page 61 and 62: Engine Operating GuidelinesUsing a
Page 63 and 64: Lubrication and MaintenanceObserve
Page 65 and 66:
Lubrication and MaintenanceCheck Ai
Page 67 and 68:
Lubrication and MaintenanceReplace
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Lubrication & Maintenance/DailyCAUT
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Lubrication & Maintenance/Daily4. I
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Lubrication & Maintenance/250 Hour/
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Lubrication & Maint./2000 Hour/24 M
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Service as RequiredAdding CoolantCA
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Service as RequiredReplacing Axial
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Service as RequiredReplacing Radial
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Service as RequiredReplacing Fan an
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Service as RequiredChecking Air Com
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Service as RequiredIMPORTANT: Do no
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Service as RequiredOn DENSO and Mot
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Troubleshooting50-2 110306PN=121
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TroubleshootingWiring Diagram (Stan
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TroubleshootingEngine Wiring Diagra
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TroubleshootingSymptom Problem Solu
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StorageEngine Storage Guidelines1.
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Storage15. Store the engine in a dr
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SpecificationsGeneral OEM Engine Sp
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SpecificationsPOWER RATINGS ON DYNA
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SpecificationsEngine Model Oil Pan
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SpecificationsEngine Crankcase Oil
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SpecificationsMetric Bolt and Screw
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Lubrication and Maintenance Records
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Lubrication and Maintenance Records
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Emission System WarrantyU.S. EPA Em
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John Deere Service Literature Avail
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IndexPagePageA Check ..............
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IndexPagePageEngine serial number .
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OMRG25204 oem uncert & tier 1.pdf - John Deere Industrial Engines

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