Glass Melting Technology: A Technical and Economic ... - OSTI

More documents

Recommendations

Info

Appendix D Technology Resource Directory • JOHN T. BROWN Technical Director Glass Manufacturing Industry Council 455 W. Third St. Corning, NY 14830 607 962-2011 cell 607 368 3724 FAX 607 974-2083 email: brownjt@stny.rr.com • MICHAEL GREENMAN Executive Director Glass Manufacturing Industry Council c/o ACerS, P.O. Box 6136 Westerville, OH 43086-6136 Tel: +1-614-818-9423 Cell: +1-614-439-4768 Fax: +1-630-982-5342 E-Mail: mgreenman@gmic.org • ELLIOTT LEVINE US Dept. of Energy 1000 Independence Ave SW Code EE-22 Washington, DC 20585 (202) 586-1476 FAX (202) 585-3237 email: Elliott.Levine@EE.DOE.GOV • C. PHILIP ROSS Glass Industry Consulting PO Box 6730 Laguna Niguel, CA 92607-6730 (949) 493-7293 Cell (949) 510-7293 FAX (949) 493-8887 gici@cox.net • GABE L. TINCHER N. Sight Partners 165 Drifting Circle Lebanon, TN 37087 (615) 443-4774 email: peasandcarrots37087@yahoo.com • WARREN WOLF 8056 Eliot Dr. Reynoldsburg, OH 43068 (614) 866-7050 cell (614) 404-0915 email: wwolf@insight.rr.com 249
Page 1 and 2:
Glass Melting Technology: A Technic
Page 3 and 4:
Disclaimer This document was prepar
Page 6 and 7:
Glass Melting Technology: A Technic
Page 8 and 9:
cyclical economy. Specialty glass m
Page 10:
Reference The report is supplemente
Page 14 and 15:
Preface The glass industry is under
Page 16:
While this section was not a major
Page 19 and 20:
5. All traditional glass segments a
Page 21 and 22:
• Energy issues Glass melting is
Page 23 and 24:
The issue of funding for research a
Page 26 and 27:
Chapter I Technical Assessment of G
Page 28 and 29:
process when it introduced continuo
Page 30 and 31:
Figure I.1. Quality, Energy, Throug
Page 32 and 33:
credible forecasts that energy cost
Page 34 and 35:
Capital-intensive manufacturing bus
Page 36 and 37:
silica sand with a variety of indus
Page 38 and 39:
I.4. Motivation to advance melting
Page 40 and 41:
would be possible with a more detai
Page 42:
efining, higher performance refract
Page 45 and 46:
A major regional producer, the Unit
Page 47 and 48:
continues to operate using technolo
Page 49 and 50:
The percentage used for batch melti
Page 51 and 52:
having fewer producers of major com
Page 53 and 54:
Flat glass Forecasters predict an a
Page 55 and 56:
glass fiber in some applications an
Page 57 and 58:
With the high capital cost of new g
Page 59 and 60:
The economic viability of electric
Page 61 and 62:
development and capital investment
Page 63 and 64:
investment of the traditional glass
Page 65 and 66:
and increase cooperation on the hig
Page 67 and 68:
The melting processes for silica-ba
Page 69 and 70:
In the regenerative furnace, two re
Page 71 and 72:
• Unit melter The unit melter is
Page 73 and 74:
Furnace emissions are reduced and t
Page 75 and 76:
glass. Electric boost is often used
Page 77 and 78:
materials, state-of-the-art equipme
Page 79 and 80:
Figure IV.1. PPG P-10 Primary Melte
Page 81 and 82:
system. Applications for the techno
Page 83 and 84:
stable and controlled operating pro
Page 85 and 86:
Four test series using oxy-gas burn
Page 87 and 88:
In the AGM melting process, mixed b
Page 89 and 90:
Melter controls are extremely sophi
Page 91 and 92:
simplify heat exchange technique th
Page 93 and 94:
square or rectangular hopper locate
Page 95 and 96:
After operating for over 12 years,
Page 97 and 98:
The modular design of the device ma
Page 99 and 100:
A single-phase 600-KW saturable rea
Page 101 and 102:
IV.9.2. Fusion et Affinage Rapide (
Page 103 and 104:
gases leave this compartment and gi
Page 106 and 107:
Chapter V Industry Perspective on M
Page 108 and 109:
problems that confront the entire i
Page 110 and 111:
and port structures. Fuel savings o
Page 112 and 113:
Glass manufacturers of all products
Page 114 and 115:
here. To remain vigorous and compet
Page 116 and 117:
RAY RICHARDS holds a BS in chemistr
Page 118 and 119:
Chapter VI Vision for Glassmaking V
Page 120 and 121:
VI.3. Economic perspective The majo
Page 122:
and facility construction and plant
Page 126:
Introduction In the course of gener
Page 129 and 130:
totally replaced by barium, zinc or
Page 131 and 132:
of soda. Other raw materials includ
Page 133 and 134:
Batch melting in combustion furnace
Page 135 and 136:
1.3. Detailed description of the fu
Page 137 and 138:
increase reactions in soda-lime-sil
Page 139 and 140:
promoted by the addition of fine-gr
Page 141 and 142:
The presence of some distinct solid
Page 143 and 144:
surface and escape from the melt. S
Page 145 and 146:
Homogenization can also be aided by
Page 147 and 148:
Batch melting strongly depends on t
Page 149 and 150:
downstream operations, these bubble
Page 151 and 152:
furnaces generally have better spec
Page 153 and 154:
fundamental change in heat transfer
Page 155 and 156:
or long-term trends and judges the
Page 157 and 158:
Thermal momentum Thermal momentum i
Page 159 and 160:
elative to a defined zero with prec
Page 161 and 162:
glassmaking have proven to be more
Page 163 and 164:
• Fuzzy Control Automation soluti
Page 165 and 166:
• Oxygen furnace (MPC) • Refine
Page 167 and 168:
3.A. Submerged Combustion Melting N
Page 169 and 170:
• The Year 1 go-no-go decision po
Page 171 and 172:
splitting the fuel-oxidant mixture
Page 173 and 174:
and has proved highly reliable. The
Page 175 and 176:
The project team has agreed to form
Page 178 and 179:
3.B. High-Intensity Plasma Glass Me
Page 180 and 181:
Plasmelt will utilize a full-scale
Page 182 and 183:
Plasmelt has assembled a world-clas
Page 184 and 185:
maintained as a process development
Page 186 and 187:
entrainment by reducing melter size
Page 188 and 189:
Glass melting began two weeks befor
Page 190 and 191:
3.C. Advanced Oxy-Fuel Fired Front-
Page 192 and 193:
3.D. Segmented Melting System Ruud
Page 194 and 195:
supplemental energy input in a form
Page 196 and 197:
Appendix A. Literature Review Glass
Page 198 and 199:
A.2. Manufacturing flexibility Plac
Page 200 and 201:
A.5. Recycled cullet use Increased
Page 202 and 203:
Technology for direct heating withi
Page 204:
and diverting funds from R&D and ot
Page 207 and 208:
RR e c o m m e n d C o m p a n y s
Page 209 and 210:
RR ee c o m m e n d s e c oo n dd l
Page 211 and 212:
RR ee c o m m e n d C o m p a n y s
Page 213 and 214:
RR e c o m m e n d s e c oo n d l o
Page 215 and 216: RR e c o m m e n d C o m p a n y s
Page 217 and 218: RR e c o m m e n d s e c oo n d l o
Page 219 and 220: RR ee c o m m e n d C o m p a n y s
Page 223 and 224: A u tt h o r // t i t l e / y e a r
Page 225 and 226: RR e c o m m e n d s e c oo n d l o
Page 229 and 230: RR e c o m m e n d C o m p a n y s
Page 232 and 233: Appendix A2 Categorization of Paten
Page 234 and 235: R ee cc o m mm e nn dd C o m pp a n
Page 236 and 237: RR e c oo mm m e n dd C o m p a n y
Page 238 and 239: R e c o m m e nn d C o m p a nn y s
Page 240 and 241: R ee c o m m ee n d C o m p a n yy
Page 242 and 243: R e c o m m e nn d C o m p a n y s
Page 244 and 245: R ee c o m m ee n d C o m p a n yy
Page 246 and 247: R e c o m m e nn d C o m p a n y s
Page 248 and 249: R e c o m m e n d C o m p a n yy s
Page 250 and 251: R e c oo m m e n d s e c o n d l o
Page 252 and 253: R ee c o m m ee nn d s e c o nn d l
Page 254 and 255: R e c o m m e n d s e c o n d l o o
Page 256 and 257: Appendix B Glossary amortization: A
Page 258 and 259: eduction costs could purchase exces
Page 260: Seg-Melt: Glass melting furnace tha
Page 263 and 264: Associate Members: Advanced Manufac
Page 265: (C.6. Resource Contacts - Continued
Page 269 and 270: Bamford, C. R., Colour Generation a
Page 271 and 272: Charles River Associates Incorporat
Page 273 and 274: Gushchin, S. N., V. B. Kutin, and P
Page 275 and 276: Krause, W., “Glass-melting Strate
Page 277 and 278: Nemec, L., “Energy Consumption in
Page 279 and 280: Richards, R. S., “Method and Appa
Page 281 and 282: “Standard Terminology of Glass an
Page 283 and 284: Wagnerova, S., S. Kasa, P. Jandacek
Page 286: Tables Table II.1. Key End-Use Mark
Page 289 and 290: Energy considerations for glassmaki
Page 291 and 292: Segmentation of glass industry, 30-
show all

Glass Melting Technology: A Technical and Economic ... - OSTI

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?