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Woven Fabrics - Fairchild Books

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Table 4.1 Comparison oF sTreTCh Yarns<br />

Yarn Type<br />

Textured<br />

yarns<br />

provide softer and more gentle shape control (moderate<br />

recovery force) than covered yarns.<br />

Covered Elastic Yarns Covered elastic yarns are<br />

monofilaments that are wrapped or covered with a spun<br />

or filament yarn to hide the elastomeric yarn. Covered<br />

yarns tend to be thick and heavy and are used in powerstretch<br />

fabrics. In general, they provide firmer and more<br />

powerful shape control (high recovery force) than bare<br />

elastic yarns.<br />

Core-spun Yarns Core-spun yarns have a central filament<br />

core of spandex with staple fiber that has been<br />

spun around the core. The core in the center does not<br />

appear on the yarn surface, so the hand, texture, and<br />

appearance are identical to what the spun yarn would<br />

be without the core center. Core-spun elastic yarns are<br />

used in comfort stretch fabrics because they possess very<br />

low recovery force. These yarns can be spun very fine<br />

and thus provide elasticity without the bulk usually<br />

associated with other types of stretch yarns. Stretch<br />

chino, a popular cotton sportswear fabric used for tennis<br />

shorts and other active sportswear, is made from corespun<br />

cotton yarns. Core-spun stretch yarns are the most<br />

expensive of all stretch yarns.<br />

Textured Yarns Textured yarns are the most widely<br />

used of the comfort stretch yarns. The “ease” or “give”<br />

these yarns contribute to the fabric is a quality many<br />

consumers find attractive.<br />

High-Bulk Yarns<br />

Stretch Fiber<br />

Component Stretch Type<br />

Nylon or<br />

polyester<br />

High-bulk, also called hi-bulk or turbo-bulk, yarns are<br />

acrylic spun yarns that are specially processed to yield<br />

lofty, bulky, and soft yarns without stretch.<br />

These yarns are produced by a unique process that<br />

involves spinning yarn by blending acrylic fibers of high<br />

Recovery<br />

Power Uses and Features<br />

Comfort Low Blouses, sportswear, stretch pants, hosiery, polyester<br />

men’s socks. Polyester has a tendency to pill.<br />

Bare elastic Spandex Power Moderate Lightweight foundations, swimwear, athletic wear—<br />

gym clothing, bike shorts.<br />

Covered<br />

elastic<br />

Spandex or<br />

rubber<br />

Core spun Spandex Comfort Very low<br />

to low<br />

Power High Heavy foundations, elastic bandages, surgical<br />

stockings, athletic supporters. Rubber has higher<br />

power and recovery than spandex, but poor shelf<br />

life—it begins to decay in one year.<br />

YARNS AND SEWING THREADS<br />

A 79 F<br />

Active sportswear, stretch denim.<br />

and low potential shrinkage. When the finished yarn is<br />

treated with boiling water or steam, the high-shrinkage<br />

fibers contract and move to the center of the yarn, forcing<br />

the low-shrinkage fibers to buckle, which forms a<br />

yarn that is greater in diameter than the original and<br />

has more loft and bulk. Some high-bulk yarns are bulked<br />

(boiled or steamed) in yarn form, and others are bulked<br />

in garment form (e.g., knitted sweaters).<br />

<strong>Fabrics</strong> made of high-bulk acrylic yarns feel soft and<br />

luxurious, and frequently have the hand and appearance<br />

of high-quality worsted. They have the disadvantage of<br />

tending to pill easily, and they should be checked carefully<br />

for conformity to current flammability regulations.<br />

Novelty Yarns<br />

Novelty yarns, sometimes also called fancy yarns, are<br />

yarns that are not of uniform thickness throughout their<br />

length, but have deliberate irregularities on their surfaces<br />

(Figure 4.12). These irregularities may be knots,<br />

bumps, curls, or similar effects.<br />

The naming of novelty yarns is confusing, however.<br />

Because there is no established terminology for novelty<br />

yarns, their names are often used interchangeably. Novelty<br />

yarns, or fabrics containing novelty yarns, should<br />

never be purchased on the basis of yarn name alone,<br />

but only when accompanied by samples. Typical novelty<br />

yarns are slub, thick and thin, spiral, flock, and bouclé.<br />

(See Figure 4.13.)<br />

Novelty yarns give fabrics made from them interesting<br />

and decorative surface effects. Using novelty yarns<br />

is one means by which textile designers can create cloth<br />

with raised or nubby surface textures as distinguished<br />

from the usual flat surface of most textile materials.<br />

<strong>Fabrics</strong> made from most novelty yarns are not durable<br />

and are especially susceptible to wear from abrasion<br />

or rubbing. The parts of the yarn exposed beyond the

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