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Woven Fabrics - Fairchild Books

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Table 4.2 Yarn number Conversions<br />

Woolen Linen<br />

Denier Worsted Cotton (Run) (Lea) Tex Metric<br />

50* 160 106 56 298 5.6 180<br />

Fine yarns<br />

range<br />

75 106 72 37 198 8.3 120<br />

100 80 53 28 149 11.1 90<br />

150 53 35 19 99 16.6 60<br />

Medium 200 40 27 14 74 22.2 45<br />

yarns range 300 27 18 9.3 50 33.4 30<br />

400 20 13 7.0 37 44.4 22.5<br />

500 16 11 5.6 30 55.5 18<br />

700 11.4 7.6 4.0 21 77.7 12.9<br />

Coarse<br />

yarns range<br />

1000 8.0 5.3 2.8 15 111 9<br />

1500 5.3 3.5 1.9 10 166 6<br />

2000 4.0 2.7 1.4 7 222 4.5<br />

* Much finer filament yarns, as low as 10 denier, are commonly used.<br />

60/1 60/1 60/1 60/1 60/1 100d 100d 100d<br />

60/2 30/1 60/3 20/1 100d/3-ply 300d<br />

a b<br />

c<br />

singles equivalent singles equivalent singles equivalent<br />

designating all yarn sizes. The International Organization<br />

for Standardization (ISO) has adopted this system<br />

and it is utilized in the sewing thread business.<br />

The tex system is a direct numbering system in which<br />

higher tex numbers correspond to increasingly heavier<br />

(thicker) yarns. The tex standard uses grams per 1,000<br />

meters. Thus, a 10 d yarn used for pantyhose would be<br />

equivalent to a 1.1 tex yarn. Decitex (dtex) is often<br />

used when referring to a very low tex number. Thus 5.6<br />

tex would be 560 dtex.<br />

Sewing Threads<br />

Sewing threads are special kinds of yarns that are engineered<br />

and designed to pass through a sewing machine<br />

rapidly, to form a stitch efficiently, and to function<br />

while in a sewn product without breaking or becoming<br />

YARNS AND SEWING THREADS<br />

A 83 F<br />

distorted for at least the useful life of the product.<br />

How adequately a specific thread performs these tasks<br />

depends on proper thread selection for the specified<br />

fabric and seam type used. American & Efird, Inc., is a<br />

major thread manufacturer.<br />

Fibers Used for Threads<br />

Figure 4.15<br />

Ply yarn and singles equivalents:<br />

(a) spun yarn, (b) spun yarn, and<br />

(c) filament yarn.<br />

The fibers used for sewing threads are primarily cotton,<br />

nylon, polyester, and rayon. Cotton-covered polyester<br />

is the most widely used because of its relatively low<br />

cost and high versatility. The properties and characteristics<br />

of each of the fibers prevail when they are used<br />

as threads, and these properties should be considered<br />

in thread selection for specific end uses. Rayon, for<br />

example, is usually used for thread intended primarily<br />

for embroidery or decorative stitch work rather than for<br />

seaming to hold parts together.

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