SIMOTION software - Gregbotos.com

L1+ TM 15DI/0 0 RDYDI/0 1DI/0 2DI/0 3X520DI/0 4DI/0 5DI/0 6DI/0 7M1L2+DI/0 8DI/0 9DI/0 10DI/0 11X521DI/0 12DI/0 13DI/0 14DI/0 15M2L3+DI/0 16DI/0 17DI/0 18DI/0 19X520DI/0 20DI/0 21DI/0 22DI/0 23M3■ OverviewMachine requirementsThe electronic roller feed is an integral part of almost everymodern conveyor fed press and punch and is frequently implementedas a stand-alone, electrically driven machine unit. Mechanicalcomponents of a complex construction are replacedwith intelligent feed units, whereby apart from the flexibility, theproductivity of the production equipment is permanently increased.In sheet-metal processing too, the trend continues incost-effective manufacturing both of large batches at maximumcycle rates as well as a broad range of components in smallbatches. Accordingly, the roller feed has to respond to changingproduction data and at the same time avoid unnecessary productiondowntimes. The production stroke number of the pressor punch directly depends on the positioning time, so the feeddistances must be covered in a time optimized for the parameterizedtraversing data. This can only be achieved when highlydynamic motional sequences are used. The sheet metal is transported(force-fit) between the two rollers. To reduce the risk ofimpairing the surface of the sheet metal, the conveyor betweenthese rollers must be reliably prevented from slipping. For thisreason, Motion Control to protect the material is necessary whichpays particular attention to favorable jerk and bump conditions.The automation system must provide the following functions:• Relative positioning that supports isochronous material feed• Special positioning algorithms to prevent slipping and forsimultaneous time-optimizationSector solutions with SIMOTIONSIMOTION Easy SetRoller feed■ BenefitsThe automation solution with SIMOTION offers you the followingadvantages:• Graded performance of drive and operating componentsoptimized for the requirements and freely selectable hardwareplatform• Transparency in the process due to comprehensivediagnostic tools• User friendliness due to graphical programming and wizardsto assist with dialog• Flexibility and modularity in the machine concept (single-axis,double-axis and zig-zag roller feed)• Roller feed can be integrated as a compact, stand-alonemodule in a plant• Integrated cam controller• Sector-specific functions are provided, such as operatingmode management, slip monitoring, encoder switch-over,feed control, roller diameter compensation• Feed lengths changed on the fly■ DesignAutomation solutionThe modular Motion Control system SIMOTION in combinationwith the SINAMICS S120 drive system as well as highly dynamicservo motors provide a precise and highly dynamic responseand therefore create a high-quality roller feed solution foroptimized adaptation to the specific field of application.SIMOTION D/SINAMICS S120HMIDRIVE-CLiQSMC30TM15/TM17Absolute encoderRoller feedIncrementalencoderAutomation solution based on the example of SIMOTION DDue to the independence of the SIMOTION platform from thedrives to be controlled, the mechatronic function "Roller feed" isalso ideally suited for retrofitting of an existing plant.M1FK7/1FT6 servo motorSheetmetalPressG_PM10_EN_0015610Siemens PM 10 · 200510/11