SIMOTION software - Gregbotos.com

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Sector solutions with SIMOTIONApplicationsElectronical transfer■ Overview■ BenefitsThe automation solution with SIMOTION offers you the followingadvantages:• Configuration with the standard components of SIMOTION,SINAMICS, SIMATIC HMI and I/O• Graded performance of drive and operating components canbe optimized to suit requirements• Number of axes is scalable• Reduction of production delays, such as during servicing and(repeated) commissioning after tool changeover• Flexible parameterization of the motional sequence by thepress operator• High-dynamic and low-wear response due to motion inaccordance with variable polynomialsMachine requirementsTransfer systems are used to transport work pieces within apress with transfer press tools or large-component transferpresses. They are designed as a stand-alone machine or integratedas universal transfer in the press. Transfer systems areused in sheet-metal processing, punching and metalforming, aswell as for cold, warm and hot massive forming in forges. Thepersistent trend toward greater automation in industrial productiontechnology causes more and more machine manufacturersto replace conventional mechanically coupled transfer systemswith freely parameterizable electronic transfer controls in whichelectrical positioning drives are increasingly implemented. Incontrast to mechanical transfer systems, modern electronictransfer involves considerably less mechanical drive elements.These are replaced almost completely by electrical positioningdrives that operate in synchronism with the main movement ofthe press. Transfer systems generally comprise gripper rails thatare steered in three directions of motion that convey the workpieces in synchronism with the plant cycle. These rails areequipped with pneumatically operated active tongs or bladesdepending on the geometry of the sheet-metal, which hold thepart during transport. The term electronic transfer refers to thesituation in which mechanical drive solutions (cams mechanicallylinked to the plunger) are replaced with electrical drives.The axes are then traversed continuously by means of electricalpositioning drives such that they follow a predefined traversingprofile in accordance with the master setpoint of the plunger encoder.Transfers therefore offer a high flexibility with regard to themotional sequence to be implemented and therefore offer considerableadvantages when changing tools.■ DesignA variable number of drives are supported for transfer pressesdepending on the machine construction. For fast and flexibleadaptation to current as well as future production requirements,the electronic transfer application SimoTrans is based on the universalMotion Control system SIMOTION and the SINAMICSdrive platform. In accordance with the general SIMOTION concept,SimoTrans has access to high-dynamic Motion Control andPLC functionality in the same environment; time-critical communicationsinterfaces are not used. The master value coupling tothe presses allows all drives of a motion axis to be traversed synchronouslyand in accordance with the same laws of motion.10Siemens PM 10 · 200510/19
POWERTEMPSIMATIC PANEL PANEL PC PCA B C D E FG H J K LM N O P Q RS T U7 8 9V W X4 5 6Y Z A1 2 3. 0 +/--INSDELESCTABHELPACKSHIFTF NCTRLALTENTERL1+DI/0 0DI/0 1DI/0 2DI/0 3DI/0 4DI/0 5DI/0 6DI/0 7TM 15RDYX520M1L2+DI/0 8DI/0 9DI/0 10DI/0 11X521DI/0 12DI/0 13DI/0 14DI/0 15M2L3+DI/0 16DI/0 17DI/0 18DI/0 19X520DI/0 20DI/0 21DI/0 22DI/0 23M3Sector solutions with SIMOTIONApplicationsElectronical transfer■ Design (continued)HMIPress master valueDRIVE-CLiQSIMOTION D/SINAMICS S120TM15SMCZ11FK7 servo motorX1Y2Y1Z2X... Feed axisY... Closing axesZ... Lifting axesG_PM10_EN_00157Automation solution example for SIMOTION DApart from a highly dynamic traversing response and theresulting maximization of productivity, further process-orientedfunctions are provided by SimoTrans:• Coupling of the motion system to a higher-level master value• Motion Control in accordance with standardized laws of motion(VDI 2143)• Traversing in accordance with 5th-order polynomials resultingin favorable jerk and bump conditions• Master value encoder changeover on the fly for adaptation tothe mechanical conditions• Modular, parameterizable program structure supports pressvariations• Sequence parameterization using tables• Operating modes: Service mode, setup, single stroke andautomatic• Openness for customization by the OEM• Calculation of the maximum possible stroke number• Encoder functionality can be monitored through redundantmaster value coupling• Plausibility check of entered traversing data1010/20 Siemens PM 10 · 2005
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Catalog PM 10 • 2005simotionSIMOT
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SIMOTIONMotion Control SystemCatalo
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The SIMOTION SystemThe system appro
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The Runtime systemMulti-layer softw
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The engineering systemAxisobject 1m
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Overview of functionsHardware platf
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SIMOTION C - Controller-basedGenera
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SIMOTION P - PC-basedGeneral inform
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SIMOTION P - PC-basedSIMOTION P350
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SIMOTION P - PC-basedSupplementary
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SIMOTION D - Drive-basedGeneral inf
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SIMOTION D - Drive-basedSIMOTION D4
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CommunicationGeneral information7
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CommunicationPROFIBUS7■ OverviewW
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POWE TEMR PSIMOTIOIIN DE TAS L BHEL
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CommunicationPROFINET with SIMOTION
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CommunicationSIMOTION IT■ Selecti
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CommunicationOPC servers7■ Select
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System componentsPower suppliesLoad
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System componentsPower suppliesUnin
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System componentsSIMATIC S7-300 I/O
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ssINDELTABPOWE TEMR P7 8 94 5 61 2
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System componentsDistributed I/OSIM
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System componentsDistributed I/OADI
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System componentsDistributed I/OAS-
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System componentsDistributed I/OAS-
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L1+ TM 15DI/0 0 RDYDI/0 1DI/0 2DI/0
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System componentsSINAMICS S120 driv
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System componentsSINAMICS S120 driv
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System componentsHuman Machine Inte
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System componentsDrivesGeneral info
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System componentsDrivesSINAMICSSINA
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System componentsDrivesSINAMICS S12
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System componentsDrivesSIMODRIVE 61
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8System componentsDrivesSIMOVERT MA
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System componentsDrivesSIMODRIVE PO
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Page 215 and 216: AppendixNotes on softwareInformatio
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