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IDENTIFY, AIM, EXECUTE<br />

DRIVEN TO BE THE BEST<br />

Brennan Paving & Construction<br />

GTA Structures Division<br />

MTO 2013-2030, HWY QEW Fort Erie – 6 Structure Rehabilitation<br />

This two year project involved the rehabilitation of six existing structures along the Highway QEW Corridor in the Niagara Falls<br />

Region. The project commenced in the spring of 2014.<br />

It involves the completion of four<br />

structures in the 2014 construction<br />

season, <strong>with</strong> the remaining two<br />

structures to be completed in <strong>2015</strong>.<br />

A number of challenges and firsts for<br />

Brennan were encountered during<br />

the project, including rehabilitating<br />

structures in a severely deteriorated<br />

state and the inaugural venture into<br />

self-performed structural jacking.<br />

Rehabilitation work on the six existing<br />

structures comprises of modifying<br />

existing bridges to a semi-integral<br />

configuration, including bearing<br />

seats, barrier walls, and expansion<br />

joints. In addition to work on the six<br />

structures, this contract will also realize<br />

asphalt paving and ATMS electrical<br />

works. Severe deterioration at the<br />

largest of the bridges constituted additional<br />

required works and resources.<br />

Through coordination of works <strong>with</strong><br />

subcontractors, and full utilization of structure crews in the Niagara Region, Brennan Paving & Construction Ltd. has successfully<br />

completed the majority of work in the 2014 season.<br />

For this project, jacking of the bridge structures was completed 100% in-house for the first time. This proved to be a successful<br />

endeavor, as it leads to valuable knowledge gained and increased competitiveness for future rehabilitation projects.<br />

MTO 2012-2003 (Lemonville Rd/Waterdown Rd Structures)<br />

In June 2012, Brennan began the rehabilitation of four structures along HWY 403 in Burlington, a $10,000,000+ Ministry of Transportation<br />

(MTO) Contract. With two of the four structures completed in the early stages of the 2013 construction season, Brennan<br />

was tasked <strong>with</strong> completing stage 2 of the Waterdown Road Underpass, the remainder of stage 1 and all of stage 2 of the Lemonville<br />

Road Underpass during the 2014 construction season. The scope of work included bridge jacking and bearing replacement,<br />

new wingwalls and ballast walls, approach slabs, barrier and<br />

parapet walls, semi-integral deck end extensions, concrete<br />

overlay on existing bridge decks, concrete slope paving, and<br />

asphalt paving.<br />

Brennan faced numerous challenges on this project due to design<br />

issues including overhang and barrier wall design changes<br />

at Waterdown Road and bearing seat/girder soffit reconstruction<br />

uncertainties at 72 bearing locations at the Lemonville<br />

Road structure. Faced <strong>with</strong> tight schedule restrictions, Brennan<br />

overcame these challenges <strong>with</strong> some creative and critical<br />

thinking and was able to minimize MTO delays and extra costs.<br />

With the design issues resolved, Brennan has completed the<br />

project.<br />

The 2014 construction season in Niagara was a great<br />

opportunity for Brennan Paving Limited to showcase<br />

how teamwork can drive success on road projects. In<br />

April of this year, Brennan Paving Limited was awarded<br />

MTO contract 2013-2044, a resurfacing, median<br />

earth ditch cleanout, concrete barrier wall replacement<br />

and minor clearing and grubbing project on<br />

MTO highway 406. The work took place from northern<br />

limit of highway 406 at the connection to the QEW<br />

(including ramps) and extended into downtown St.<br />

Catharines to Geneva street.<br />

Brennan Paving Limited - Port Colborne<br />

The project consisted of partial and full depth asphalt<br />

removal and the placement of superpave 19mm and<br />

12.5FC2. Landscaped areas inside the ramps to the<br />

QEW required excavation and grubbing to improve<br />

sight lines for the traveling public. Brennan Port Colborne<br />

teamed up <strong>with</strong> Brennan Paving and Construction<br />

to construct the new concrete barrier wall on<br />

the ramps. Miller Maintenance in Niagara <strong>with</strong> the help of Larry Storm and led in the field by Jeff Gritter provided excellent traffic<br />

control for the project.<br />

One unique aspect of this project was the requirement to coordinate our construction operations <strong>with</strong> the contractor responsible<br />

for the ninety million dollar Burgoyne Bridge replacement at the mid-point of our work zone. In fact, the project contained a significant<br />

interim completion date penalty if Brennan was not out of certain parts of the work zone by specified dates. Accordingly,<br />

a good deal of planning took place to ensure that all date commitments could be met. As the schedule of the conflicting structure<br />

project began to shift, Brennan worked <strong>with</strong> MTO, the Region and consultants to re-work our work approach and schedule<br />

to optimize efficiencies for all parties. MTO in particular, made specific note on several occasions <strong>with</strong> respect to the high level of<br />

cooperation of the Brennan project team lead by Tom Saxton and Khemran Ablack.<br />

Newly minted superintendent David Devries worked tirelessly during the milling and paving phases of the work to keep the<br />

project progressing while meeting numerous daytime commitments on other projects. Milling foreman Dennis Fortin and his<br />

seasoned crew leveraged their significant experience on highway milling to ensure that partial depth milling was as smooth as<br />

possible. This paid dividends later when paving foreman Harold Liscombe and his crew were tasked <strong>with</strong> ensuring that we maximized<br />

any potential smoothness bonus.<br />

Asphalt plant foreman Ed<br />

Rogers and quality control<br />

supervisor Jason Cosby<br />

maintained excellent communication<br />

throughout the<br />

project and leveraged support<br />

from Amma Wakefield<br />

and the Aurora technical<br />

group to ensure that we<br />

had quality mix. This team<br />

effort resulted in excellent<br />

quality mix over the project<br />

and a welcome bonus<br />

for mix characteristics.<br />

Working together <strong>with</strong> different<br />

business units <strong>with</strong>in<br />

Miller contributed to the<br />

success of this project and is a definite competitive advantage for Brennan in Niagara. Furthermore, our approach to cooperation<br />

and problem solving around conflicting projects and other issues was welcomed by stakeholders including MTO and consultant<br />

WSP and resulted in a net benefit overall for Brennan on the project.<br />

32 <strong>MILLER</strong> / McASPHALT NEWSLETTER <strong>2015</strong> EDITION<br />

<strong>MILLER</strong> / McASPHALT NEWSLETTER <strong>2015</strong> EDITION<br />

33<br />

www.millergroup.ca<br />

www.mcasphalt.com

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