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TECHNICAL NOTES<br />

TIG<br />

EXAMPLE 1 OF PULSE DC TIG WELDING - SETUP PARAMETERS:<br />

Material = Stainless Steel x 2.0mm / Tungsten Electrode = 1.6mm 2% Thoriated / Gas = Argon<br />

The fol<strong>low</strong>ing steps are a guide as a starting point for you to set the machine up in Pulse mode to give an example of<br />

welding in Pulse mode function. You can experiment by changing any of the variables to see what effect it has over<br />

the welding and what the end <strong>res</strong>ult can be, but it is suggested to change only one variable at a time and then check<br />

the welding to see what the <strong>res</strong>ult is, in this way you acquire a better understanding of how each variable affects the<br />

welding current.<br />

(1) Prepare the machine for DC TIG welding as per the DC HF TIG operating guide on page 18­<br />

(2) Set the Peak Current at 110 Amps<br />

(3) Set the Base Current around 30% (Base Current is % of the Peak Current eg 30% of 110 = 33 Amps)­<br />

(4) Set the Pulse Frequency around 2Hz (pulses per second)­<br />

(5) Set the Pulse Width around 50% (the current will be 50% at Peak Current and 50% at Base Current)<br />

Time = 1 second<br />

Peak Current<br />

Base<br />

Current<br />

110A<br />

Pulse Width<br />

On<br />

Time<br />

110A<br />

50%<br />

33A 33A 33A<br />

50%<br />

(2) Set the Peak Current at 110 Amps<br />

(3) Set the Base Current at 30% (4) Set the Pulse Frequency at 2 Hz<br />

(5) Set the Pulse Width at 50%<br />

(6) Set the Pulse Selector switch to Pulse<br />

Example of Pulse vs Non Pulse weld finish<br />

EXAMPLE 2 OF PULSE DC TIG WELDING - SETUP PARAMETERS:<br />

Material = Mild Steel x 4.0mm / Tungsten Electrode = 2.4mm 2% Thoriated / Gas = Argon<br />

(1) Set the Peak Current at 150 Amps<br />

(2) Set the Base Current around 20% (Base Current is % of the Peak Current eg 40% of 180 = 72 Amps)<br />

(3) Set the Pulse Frequency around 1Hz (pulse per second)<br />

(4) Set the Pulse Width around 80% (the current will spend 80% at Peak Current and 20% at Base Current)<br />

Time = 1 second<br />

Peak<br />

Current<br />

180A<br />

Base<br />

Current<br />

180A<br />

Pulse Width<br />

On<br />

Time<br />

180A<br />

80%<br />

72A 72A 72A<br />

20%<br />

NOTE: Do not use a tugsten electrode that has been used on mild steel or stainless steel as it can<br />

contaminate the welding material<br />

294

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