FIRST STEPS TOWARD SPACE - Smithsonian Institution Libraries
FIRST STEPS TOWARD SPACE - Smithsonian Institution Libraries
FIRST STEPS TOWARD SPACE - Smithsonian Institution Libraries
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NUMBER 10 233<br />
appears non-feasible because of the unavoidable detonations<br />
connected with the combustion of the said propellants.<br />
February 3, 1934 For the State Secretary<br />
Dr. Leitner, Superintendent General.<br />
Not even was an effort made, prior to returning the<br />
manuscript, to erase the reviewer's vitriolic pencil<br />
notes from the submitted pages.<br />
The youthful research team, however, could not<br />
be discouraged; from that time on they began to<br />
look more and more beyond the border, especially<br />
toward Germany, as the defiant name of a "German"<br />
Rocket Flight Yard demonstrated.<br />
On 7 February 1934, preliminary tests were run<br />
again, of which the very first established the trend<br />
for future cooling methods. Sanger's log book reads:<br />
Half-inch steel and copper tubing with a wall thickness of<br />
1 to 2 millimeters is connected to a water line and water is<br />
passed through. An attempt is made to melt the tubing by<br />
heating it on the outside with a welding torch (largest available<br />
burner No 22-30). But as long as running water completely<br />
fills the tube, the torch can cut neither copper nor<br />
steel tubing.<br />
At the end of the detailed test report it says: "The<br />
experiments are considered decisive for testing<br />
thrustor models with metallic combustion chamber<br />
walls cooled by fuel."<br />
The next combustion chamber design, SR-3, was<br />
first hot-fired on 14 March 1934, after completion<br />
of the test set-up. It no longer had a liner, only bare<br />
steel walls which were still water-cooled during the<br />
first test series. Otherwise, SR-3 consisted of a cylindrical<br />
combustion chamber and an attached Laval<br />
nozzle with a 6° half-angle, a 1.2-mm throat diameter<br />
and a nozzle-area ratio of 10:1. A cylindrical<br />
cooling jacket surrounded chamber and nozzle. The<br />
total length of the thrustor was 180 mm and its outside<br />
diameter 57 mm. During Sanger's first test<br />
series, Shell diesel fuel from a three-cylinder, manually<br />
operated pump was burned with gaseous oxygen<br />
supplied from bottles with a volume of 6 m 3<br />
and under storage pressure of 150 atm. During the<br />
test the thrustor was suspended from the ceiling in<br />
a hinged frame which could move only in the direction<br />
of the horizontal thrustor axis. A horizontal<br />
spring dynamometer, firmly braced to the ground,<br />
accepted the full thrust. Also recorded, in addition<br />
to thrust, were chamber pressure, flow rate, and<br />
cooling-water temperature, fuel and oxygen consumption,<br />
total thrustor operating time, and overall<br />
test duration. By 6 April 1934, this type of thrustor<br />
was tested 60 times and combustion chamber pres<br />
sures up to 45 atm, thrust levels up to 1 kg and<br />
exhaust velocities up to more than 830 m/sec were<br />
measured during test runs exceeding 26 min. Thereafter,<br />
for some tests, the throat diameter was varied<br />
between 1.2 and 2.5 mm—and correspondingly the<br />
nozzle area ratio—with the result that the exhaust<br />
velocities increased up to at least 1460 m/sec and<br />
the thrust levels up to 2.80 kg.<br />
On 20 March 1934, while still running these tests,<br />
Sanger—drawing from his experience gained on<br />
February 7—conceived the first thrustor featuring<br />
forced regenerative cooling with the cooling coils<br />
wrapped around the smooth walls of the combustion<br />
chamber and nozzle. By 14 April 1934, this<br />
concept was incorporated into the design of SR-4.<br />
Copper tubing of 8/10 mm (id/od), tightly wound,<br />
with wall-to-wall contact, was to be brazed to the<br />
3-mm-thick cylindrical combustion chamber shell<br />
and the adjoining nozzle. The total thrustor length<br />
was to be 283 mm and the maximum outside diameter<br />
95 mm. For the first time, a short nozzle with<br />
an 8° half-angle, a 2.4-mm throat diameter and<br />
again an area ratio of 10:1 was proposed.<br />
However, on 23 April 1934, based on analytical<br />
studies, Sanger terminated the work on SR-4 in<br />
favor of a new design (SR-5) with thrustor walls<br />
made up solely of coiled tubing welded on the<br />
outside; thus, the load-carrying shell portions were<br />
exposed to lower temperatures and the heat-dissipating<br />
surfaces enlarged in comparison to those of<br />
a smooth inner wall. The shell of the elongated<br />
cylindrical combustion chamber of SR-5 consisted<br />
of coiled double tubing with the coolant in counterflow<br />
so that both coolant inlet and outlet were close<br />
to the injector. The short nozzle with a 4° halfangle<br />
had a 2.3-mm throat diameter and a 4:1 area<br />
ratio. SR-5 tests were run between 7 and 14 May<br />
1934. During a burning time of 260 sec at a chamber<br />
pressure of 47 atm this model realized an exhaust<br />
velocity of 1750 m/sec comparable to a theoretical<br />
value of 1913 m/sec.<br />
During one of these firings Sanger, for the first<br />
time, thought about vapor as a potentially feasible<br />
coolant and on 9 May 1934, wrote about test run<br />
83 in his log book:<br />
For the time being, since a water pump is not available and<br />
cooling by vapor to be investigated, partial evaporation of<br />
cooling water is acceptable. . . . During the test run, strong<br />
evaporation at the cooling water outlet can be observed, and<br />
at times reading of the dynamometer is difficult. After 260<br />
sec, at test cut-off, the nozzle is thrown out; at the top,