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Inorganic Microporous Membranes for Gas Separation in Fossil Fuel ...

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3 Experimental<br />

Figure 19 Procedure followed <strong>in</strong> the synthesis of different am<strong>in</strong>e sols<br />

3.3.2 Dry<strong>in</strong>g and s<strong>in</strong>ter<strong>in</strong>g of TiO2, ZrO2 and b<strong>in</strong>ary oxide bulk material<br />

The polymeric sols were dried <strong>in</strong> a glass beaker at 80ºC <strong>for</strong> 4 hours to remove the<br />

propanol and the dried further at 140ºC to the obta<strong>in</strong> bulk material. The dried powders<br />

were characterised with DTA/TG and element analyses (carbon and nitrogen). The<br />

powders were calc<strong>in</strong>ed at 400, 500, 550 and 600ºC <strong>for</strong> 2 hours with heat<strong>in</strong>g rates of<br />

0.4ºC/m<strong>in</strong>. The YSZ bulk materials were further calc<strong>in</strong>ed at 800 and 1080ºC <strong>for</strong> 2 hours.<br />

Organic extractions were per<strong>for</strong>med by mix<strong>in</strong>g 1 wt% suspensions of the gelled sols <strong>in</strong> a<br />

n-propanol/n-heptane (mol ratio of 2:1) solution. These mixtures were refluxed overnight<br />

followed by conventional wash<strong>in</strong>g with H2O and dry<strong>in</strong>g.<br />

3.3.3 <strong>Microporous</strong> TiO2, ZrO2 and b<strong>in</strong>ary oxide membrane preparation<br />

The polymeric sols were applied on suitable substrates by sp<strong>in</strong> coat<strong>in</strong>g with a rotat<strong>in</strong>g<br />

speed rang<strong>in</strong>g from 500 to 5000 RPM or by dip coat<strong>in</strong>g. The wet films were dried at<br />

room temperature or <strong>in</strong> a climate chamber set at 40ºC with 60% humidity <strong>for</strong> 3 hours.<br />

The films were fired at 400, 450, 500 or 600ºC <strong>for</strong> 2 hours with heat<strong>in</strong>g rates of<br />

0.4ºC/m<strong>in</strong>. These steps were repeated to <strong>for</strong>m a second layer. The films were made on a<br />

microscope glass slip (Chance Propper Ltd.) or on γ-Al2O3 membrane supports described<br />

<strong>in</strong> the first section of this chapter.<br />

44

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