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Inorganic Microporous Membranes for Gas Separation in Fossil Fuel ...

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4 Results and discussion<br />

Abundance %<br />

20<br />

15<br />

10<br />

5<br />

0<br />

1 10 100 1000<br />

Particle size <strong>in</strong> nm<br />

51<br />

A 28nm<br />

B 26nm<br />

Figure 23 Particle size distribution of Boehmite sol measured twice by means of Dynamic Light Scatter<strong>in</strong>g<br />

The γ-Al2O3 layer obta<strong>in</strong>ed by dip coat<strong>in</strong>g is ~1 µm <strong>in</strong> thickness and can be <strong>in</strong>creased to<br />

approximately 3 µm by repeat<strong>in</strong>g the coat<strong>in</strong>g and fir<strong>in</strong>g steps (Figure 24-A).<br />

Homogeneous γ-Al2O3 <strong>in</strong>termediate was obta<strong>in</strong>ed by means of sp<strong>in</strong>-coat<strong>in</strong>g. The<br />

thickness of the twice sp<strong>in</strong>-coated γ-Al2O3 <strong>in</strong>termediate is ~3 µm (us<strong>in</strong>g 1000 or 3000<br />

RPM), <strong>in</strong>dicat<strong>in</strong>g that the layer thickness is more dependent on the concentration of the<br />

Boehmite sol and the evaporation time than the actual sp<strong>in</strong>n<strong>in</strong>g speed (Figure 24-B and<br />

C). Raman or XRD analysis could not dist<strong>in</strong>guish the γ from the α-Al2O3 phase of the<br />

membranes. The γ-Al2O3 bulk material was analysed with XRD and gas physisorption<br />

after dry<strong>in</strong>g and fir<strong>in</strong>g treatments.<br />

γ-Al2O3<br />

α- Al2O3<br />

A B<br />

γ-Al2O3<br />

α- Al2O3<br />

γ-Al2O3<br />

α- Al2O3<br />

2-3 µm<br />

Figure 24 Cross section SEM images of γ-Al2O3 <strong>in</strong>termediate layers by dipcoat<strong>in</strong>g (s<strong>in</strong>gle layer, A) or<br />

sp<strong>in</strong>coat<strong>in</strong>g at 1000 RPM (B) and 3000 RPM (C).<br />

The γ-Al2O3 <strong>in</strong>termediate layer material calc<strong>in</strong>ed at 600ºC <strong>for</strong> 3 hours showed a type IV<br />

isotherm <strong>in</strong>dicat<strong>in</strong>g a mesoporous material. XRD pattern results confirm the presence of<br />

pure γ-Al2O3 and the absence of α-Al2O3 and δ-Al2O3. The specific surface area is<br />

derived from the Brunauer, Emmet and Teller (SBET) theory. 130 The Barret, Joyner and<br />

Halenda (BJH) algorithm 130 is selected <strong>for</strong> estimat<strong>in</strong>g the pore size of mesoporous<br />

material that presents type IV isotherms. The BET specific surface areas are <strong>in</strong> the range<br />

C

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