Training course on energy efficiency in SMEs - engine-sme.eu

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Example „energy consumption“ A. Basic data - Heating: Air volume: 2.4 m3/s Temperature outdoor yearly average: + 8 C Temperature indoor set inlet: + 20 C Heat recovery efficiency: 0.7 Working hours: 60 hours/week x 52 weeks = 3120 h www.engine-sme.eu Energy consumption for heating: 1.21 [kJ/m3xC] x 2.4 [m3/s] x (20 – 8) [ C] x (1 – 0.7) x 3120 [h] E = 32618 kWh
Example - energy consumption B. Basic data - Air Transport: Power input fan motors: 8 kW Working hours: 60 hours/week x 52 weeks = 3120 h Energy consumption for air transport: E = 8 [kW] x 3120 [h] E = 24960 kWh www.engine-sme.eu
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Training c
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Overview Energy Data Typical consum
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Characteristics Energy intense indu
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Euro per GJ Energy price trends -GA
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Contents of EN 16001 … standard f
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Energy Policy www.engine-sme.eu
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Formalised approach 1. Discuss the
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2/10. Clarify the process At an ear
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4/10. Inviting staff to participate
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6/10. Energy Policy - content • C
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Example Energy Policy SCA HYGIENE P
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8/10. Final Energy Policy The proje
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10/10. Updating the policy The ener
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The initial review The goal of the
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Step by step process The initial re
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Define operating conditions The eff
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Human factors Beside the technical
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Data source: Invoices Invoices pres
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Calculating data - options • To i
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Data source: Measurements The first
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Meter requirements • Make sure th
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EXAMPLE Data preparation The follow
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EXAMPLE Absolute and relative indic
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Input-Output analysis Input Output
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Flow chart With the data collected
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Analysis and interpretation Current
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Legal Obligations www.engine-sme.eu
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Legal obligations STEPS 1. Decide w
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Energy Programme www.engine-sme.eu
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Establish the procedure Within the
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Gathering proposals There are 2 use
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Improvement proposals on site Staff
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Cost Benefit Diagram Field A has th
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Scoring system Another efficient pr
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Scoring system 3. Assessment - Each
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Financial assessment 1. Static inve
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Static methods The costs of an inve
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Implementation of proposals In prac
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Identification of savings Apportion
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The Energy Programme If tasks are v
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Resources, Roles and Responsibiliti
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Energy Manager & Energy Team The to
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The Energy Team Members of the ener
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Resources • timetable • budget
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Awareness raising In the area of in
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Top management Top management must
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Provide necessary information The i
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Data, indicators and performance
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Possibilities to reduce losses Gene
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Awareness raising Awareness is the
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Staff participation - Check 1. What
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Communication Data about the Energy
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Methods 1. Indicators 2. Informatio
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Information in text form In 2003 th
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Information in graphs MWh 10000 800
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The communication network For each
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Structure of an Energy report Execu
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EM System documentation The primary
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Document control • Date stamped (
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4.4.5 Control of documents 1. Docum
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Operational control As a rule of th
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Energy Monitoring www.engine-sme.eu
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... gives information Before energy
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Core areas When setting up an energ
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Results An energy monitoring asks f
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Electricity Company Energy monitori
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Natural gas In some countries, e.g.
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Results 1: Energy consumption Energ
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Results 3: Average energy costs Ene
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Evaluation of Compliance www.engine
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Register of compliance Relevant act
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Nonconformity, corrective and preve
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Control of Records www.engine-sme.e
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Records needed • Training
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Document control • Revision Dates
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General requirements for all record
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Internal Audit www.engine-sme.eu
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Areas to cover within an audit The
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2. Energy data • Data is classifi
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4. Energy team • In larger organi
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6. Energy programme • The improve
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8. Legal obligations • There is a
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10. Energy intensive areas • Ener
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12. Maintenance • Energy intensiv
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14. Training • T
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16. EM System documentation • The
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The audit team • The members of t
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EXAMPLE Audit Overview Office Produ
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Audit procedure 1. The Audit team m
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Review by top management Top manage
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Compressed Air www.engine-sme.eu
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Checking the efficiency Since poor
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Analysis & calculation - 12 steps T
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Step 2: Measure the consumption of
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Step 4: Compare the specific energy
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Step 5: Calculating losses from lea
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Step 5: Calculating losses from lea
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EXAMPLE - Calculating losses from l
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Step 6: Calculating the effective p
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Step 7: Calculate pressure in distr
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Step 8: Loss of pressure through sy
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Step 10: Decrease of efficiency thr
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Step 12: Choosing the off-load/ on-
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EXAMPLE - track the efficiency . da
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EXAMPLE - wast heat: track the effi
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Electric Motors www.engine-sme.eu
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Life-time facts • Almost half of
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Main components The following compo
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Losses in a motor system The main p
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Motor applications The following ap
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1. Switch it off The simplest metho
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Permitted starts/hour 1. Switch it
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2. Reducing motor load There is lit
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4. Use motor control systems Variab
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6. Reconnect to STAR ‘STAR’ con
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7. Motor sizing It has been enginee
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Calculating the energy consumption
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EXAMPLE Calculating annual costs Mo
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Example: Comparing investment and r
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EXAMPLE Comparing HEF and normal mo
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Heating systems This module focuses
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Losses in a heating system As a rul
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Heat source and boiler • Oil boil
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Tube systems Heat in the form of ho
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Controls Controls allow you to regu
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Fuels Today fossil fuels such as oi
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Calculating running costs for heati
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Step 1: Identify heated area Identi
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Step 3: Develop an indicator All yo
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Reducing energy consumption Reducin
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B. Energy optimisation with simple
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Reduce room temperature at specifie
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Decrease heat losses through window
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Reduce boiler temperatures Hot wate
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Adjust preflux temperatures correct
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Adjust thermostat valves Make sure
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Check frost detection devices Check
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Hydraulic regulation of the heating
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Losses caused by emitted heat in ex
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Distribution losses During operatio
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Humidity and its influence on comfo
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Reduce costs by changing fuels and
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Lighting www.engine-sme.eu
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Lighting facts Lighting can be a bi
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a. Single rooms The lighting system
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Page 297 and 298: Light yield lm/W Life time hour Pur
Page 299 and 300: Requirements for illumination Illum
Page 301 and 302: Evenness of lighting Type of work E
Page 303 and 304: Evaluating costs for lighting It is
Page 305 and 306: Step 2 - Identify annual operating
Page 307 and 308: Making energy savings 1. First, foc
Page 309 and 310: Use of daylight Staff sometimes for
Page 311 and 312: Reduce lighting level Daylight cont
Page 313 and 314: Interiors and colours When decorati
Page 315 and 316: Use control systems Control systems
Page 317 and 318: Ventilation systems This module wil
Page 319 and 320: Background information Traditionall
Page 321 and 322: Background information There are di
Page 323 and 324: Natural ventilation There are many
Page 325 and 326: Ventilation rates The quantity of v
Page 327 and 328: Facts The amount of energy consumed
Page 329 and 330: Components A ventilation system con
Page 331 and 332: Efficiency of fans Fan connections
Page 333 and 334: Specific Fan Power There are now st
Page 335 and 336: Air-cleaning and filtration systems
Page 337 and 338: Electric heating batteries An elect
Page 339 and 340: Heat recovery systems In a ventilat
Page 341 and 342: Control systems Ideally, buildings
Page 343 and 344: Evaluating the energy consumption E
Page 345: Evaluating the energy consumption A
Page 349 and 350: Making energy savings The energy us
Page 351 and 352: Example Ventilation rates Office bu
Page 353 and 354: Example Ventilation rates Office bu
Page 355 and 356: Energy savings - 4. Use of control
Page 357: Summary Industrial ventilation gene
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Training course on energy efficiency in SMEs - engine-sme.eu

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