© 2006 by Taylor & Francis Group, LLC
© 2006 by Taylor & Francis Group, LLC
© 2006 by Taylor & Francis Group, LLC
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144 Corrosion Control Through Organic Coatings<br />
8.2.6 ADVANCED ANALYTICAL TECHNIQUES<br />
For the research scientist or the well-equipped failure analysis laboratory, several<br />
advanced analytical techniques can prove useful in studying protective coatings. Many<br />
such techniques are based on detecting charged particles that come from, or interact<br />
with, the surface in question. These require high (10 –5 or 10 –7 torr) or ultrahigh vacuum<br />
(less than 10 –8 torr), which means that samples cannot be studied in situ [26].<br />
8.2.6.1 Scanning Electron Microscopy<br />
Unlike optical microscopes, SEM does not use light to examine a surface. Instead,<br />
SEM sends a beam of electrons over the surface to be studied. These electrons<br />
interact with the sample to produce various signals: x-rays, back-scattered electrons,<br />
secondary electron emissions, and cathode luminescence. Each of these signals has<br />
slightly different characteristics when they are detected and photographed. SEM has<br />
very high depth of focus, which makes it a powerful tool for studying the contours<br />
of surfaces.<br />
Electron microscopes used to be found only in research institutes and more<br />
sophisticated industrial laboratories. They have now become more ubiquitous; in<br />
fact, they are an indispensable tool in advanced failure analysis and are found in<br />
most any laboratory dealing with material sciences.<br />
8.2.6.2 Atomic Force Microscopy<br />
AFM provides information about the morphology of a surface. Three-dimensional<br />
maps of the surface are generated, and some information of the relative hardness of<br />
areas on the surface can be obtained. AFM has several variants for different sample<br />
surfaces, including contact mode, tapping mode, and phase contrast AFM. Soft polymer<br />
surfaces, such as those found in many coatings, tend to utilize tapping mode AFM.<br />
In waterborne paint research, AFM has proven an excellent tool for studying<br />
coalescence of latex coatings [27-30]. It has also been used to study the initial effect<br />
of waterborne coatings on steel before film formation can occur, as shown in Figures<br />
8.6 and 8.7 [31].<br />
8.2.6.3 Infrared Spectroscopy<br />
Infrared spectroscopy is a family of techniques that can be used to identify<br />
chemical bonds. When improved <strong>by</strong> Fourier transform mathematical techniques,<br />
the resulting test is known as FTIR. An FTIR scan can be used to identify<br />
compounds rather in the same way as fingerprints are used to identify humans:<br />
an FTIR scan of the sample is compared to the FTIR scans of “known” compounds.<br />
If a positive match is found, the sample has been identified; an example<br />
is shown in Figure 8.8. Not surprisingly, FTIR results are sometimes called<br />
“fingerprints” <strong>by</strong> analytical chemists.<br />
<strong>©</strong> <strong>2006</strong> <strong>by</strong> <strong>Taylor</strong> & <strong>Francis</strong> <strong>Group</strong>, <strong>LLC</strong>