© 2006 by Taylor & Francis Group, LLC
© 2006 by Taylor & Francis Group, LLC
© 2006 by Taylor & Francis Group, LLC
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72 Corrosion Control Through Organic Coatings<br />
TABLE 4.2<br />
Levels of Selected Compounds/Elements Found in By-Product Abrasives<br />
Blasting media Pb Co Cu Cr Ni Zn<br />
Copper slag [Eggen and<br />
Steinsmo]<br />
0.24% 0.07% 0.14% 0.05% 71 ppm 5.50%<br />
Copper slag [Bjorgum] 203 ppm 249 ppm 5.6 ppm 1.4 ppm 129 ppm 10 ppm<br />
Nickel slag [Eggen and<br />
Steinsmo]<br />
73 ppm 0.43% 0.28% 0.14% 0.24% 0.38%<br />
Nickel slag [Bjorgum] 1.2 ppm 2.3 ppm 4.5 ppm 755 ppm 1.1 ppm 15.6 ppm<br />
Sources: Bjorgum, A., Behandling av avfall fra bläserensing, del 3. Oppsummering av utredninger<br />
vedrorende behandling av avfall fra blåserensing, Report No. STF24 A95326, Foundation for Scientific<br />
and Industrial Research at the Norwegian Institute of Technology (SINTEF), Trondheim, 1995 (in<br />
Norwegian); Eggen, T. and Steinsmo, U., Karakterisering av flater blast med ulike blåsemidler, Report<br />
No. STF24 A94628, SINTEF, Trondheim, 1994 (in Norwegian).<br />
and stainless steel, and to be recycled many times before significant particle breakdown<br />
occurs.<br />
Manufactured abrasives are more costly than <strong>by</strong>-product slags, usually <strong>by</strong> an<br />
order of magnitude. However, the good mechanical properties of most manufactured<br />
abrasives make them particularly adaptable for recycling as many as 20 times. In<br />
closed-blasting applications where recycling is designed into the system, these<br />
abrasives are economically attractive. Another important use for them is in removing<br />
old paints containing lead, cadmium, or chromium. When spent abrasive is contaminated<br />
with these hazardous substances, the abrasive might need to be treated and<br />
disposed of as a hazardous material. If disposal costs are high, an abrasive that<br />
generates a low volume of waste — due to repeated recycling — gains in interest.<br />
Silicon carbide, or carborundum, is a dense and extremely hard angular abrasive<br />
(specific gravity 3.2, 9 Mohr). It cleans extremely fast and generates a rough<br />
surface profile. This abrasive is used for cleaning very hard surfaces. Despite its<br />
name, it does not contain free silica.<br />
Aluminium oxide is a very dense and extremely hard angular abrasive (specific<br />
gravity 4.0, 8.5 to 9 Mohr). It provides fast cutting and a good surface profile so<br />
that paint can anchor onto steel. This abrasive generates low amounts of dust and<br />
can be recycled, which is necessary because it is quite expensive. Aluminium oxide<br />
does not contain free silica.<br />
4.3 WET ABRASIVE BLASTING AND HYDROJETTING<br />
In dry abrasive blasting, a solid abrasive is entrained in a stream of compressed air.<br />
In wet abrasive blasting, water is added to the solid abrasive medium. Another<br />
approach is to keep the water but remove the abrasive; this is called hydrojetting,<br />
or water jetting. This pretreatment method depends entirely on water impacting a<br />
steel surface at a high enough speed to remove old coatings, rust, and impurities.<br />
<strong>©</strong> <strong>2006</strong> <strong>by</strong> <strong>Taylor</strong> & <strong>Francis</strong> <strong>Group</strong>, <strong>LLC</strong>