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© 2006 by Taylor & Francis Group, LLC

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72 Corrosion Control Through Organic Coatings<br />

TABLE 4.2<br />

Levels of Selected Compounds/Elements Found in By-Product Abrasives<br />

Blasting media Pb Co Cu Cr Ni Zn<br />

Copper slag [Eggen and<br />

Steinsmo]<br />

0.24% 0.07% 0.14% 0.05% 71 ppm 5.50%<br />

Copper slag [Bjorgum] 203 ppm 249 ppm 5.6 ppm 1.4 ppm 129 ppm 10 ppm<br />

Nickel slag [Eggen and<br />

Steinsmo]<br />

73 ppm 0.43% 0.28% 0.14% 0.24% 0.38%<br />

Nickel slag [Bjorgum] 1.2 ppm 2.3 ppm 4.5 ppm 755 ppm 1.1 ppm 15.6 ppm<br />

Sources: Bjorgum, A., Behandling av avfall fra bläserensing, del 3. Oppsummering av utredninger<br />

vedrorende behandling av avfall fra blåserensing, Report No. STF24 A95326, Foundation for Scientific<br />

and Industrial Research at the Norwegian Institute of Technology (SINTEF), Trondheim, 1995 (in<br />

Norwegian); Eggen, T. and Steinsmo, U., Karakterisering av flater blast med ulike blåsemidler, Report<br />

No. STF24 A94628, SINTEF, Trondheim, 1994 (in Norwegian).<br />

and stainless steel, and to be recycled many times before significant particle breakdown<br />

occurs.<br />

Manufactured abrasives are more costly than <strong>by</strong>-product slags, usually <strong>by</strong> an<br />

order of magnitude. However, the good mechanical properties of most manufactured<br />

abrasives make them particularly adaptable for recycling as many as 20 times. In<br />

closed-blasting applications where recycling is designed into the system, these<br />

abrasives are economically attractive. Another important use for them is in removing<br />

old paints containing lead, cadmium, or chromium. When spent abrasive is contaminated<br />

with these hazardous substances, the abrasive might need to be treated and<br />

disposed of as a hazardous material. If disposal costs are high, an abrasive that<br />

generates a low volume of waste — due to repeated recycling — gains in interest.<br />

Silicon carbide, or carborundum, is a dense and extremely hard angular abrasive<br />

(specific gravity 3.2, 9 Mohr). It cleans extremely fast and generates a rough<br />

surface profile. This abrasive is used for cleaning very hard surfaces. Despite its<br />

name, it does not contain free silica.<br />

Aluminium oxide is a very dense and extremely hard angular abrasive (specific<br />

gravity 4.0, 8.5 to 9 Mohr). It provides fast cutting and a good surface profile so<br />

that paint can anchor onto steel. This abrasive generates low amounts of dust and<br />

can be recycled, which is necessary because it is quite expensive. Aluminium oxide<br />

does not contain free silica.<br />

4.3 WET ABRASIVE BLASTING AND HYDROJETTING<br />

In dry abrasive blasting, a solid abrasive is entrained in a stream of compressed air.<br />

In wet abrasive blasting, water is added to the solid abrasive medium. Another<br />

approach is to keep the water but remove the abrasive; this is called hydrojetting,<br />

or water jetting. This pretreatment method depends entirely on water impacting a<br />

steel surface at a high enough speed to remove old coatings, rust, and impurities.<br />

<strong>©</strong> <strong>2006</strong> <strong>by</strong> <strong>Taylor</strong> & <strong>Francis</strong> <strong>Group</strong>, <strong>LLC</strong>

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