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A new face drilling rig for narrow tunnels and ... - Advanced Mining

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Issue 04 | 2010<br />

A QUANTUM JUMP:<br />

NEWS & REPORTS<br />

t took them 5 years - from the first industrial unit to the biggest WHIMS ever built.<br />

And once again the Itaminas Mine in the heart of the Brazilian iron quadrangle in<br />

the state of Minas Gerais is the place to be. Where everything started in 2005 with a<br />

120 tph gaustec 3200 the <strong>new</strong> Mega- WHIMS gaustec® GX 3600 went into operation<br />

in July this year, at a capacity of 700 tph. Not by coincidence again the area of one<br />

of the largest iron ore deposits in the world became the birthplace of this <strong>new</strong> class<br />

of giant magnetic separators, where huge mining activities require huge equipment<br />

capacities.<br />

gaustec®-Gx 3600<br />

GAUSTEC®-Gx 3600<br />

GAUSTEC´S NEW x-TYPE MEGA- WHIMS<br />

From the very first moment up to now gaustec is<br />

convincing the customers with simple but intelligent<br />

solutions, from operators <strong>for</strong> operators. The<br />

implementation of numerous improvements to the well<br />

known JONES- WHIMS concept were honored by the<br />

market. Easier maintenance, less energy consumption<br />

as well as more flexibility by means of more parameters<br />

to adjust, i.e. better per<strong>for</strong>mance, led to more than 50<br />

gaustec®- WHIMS sold in five years only.<br />

And now with the <strong>new</strong> model capacities per unit have<br />

doubled at almost the same footprint, the same weight,<br />

the same energy consumption <strong>and</strong> the same efficiency,<br />

of course:<br />

IN OPERATION WITH 700 TPH!<br />

The <strong>new</strong> gaustec®- Gx 3600 with<br />

capacities from 360 to 800 tph¹).<br />

At the Itaminas plant the <strong>new</strong> gaustec®-GX 3600 is fed<br />

with hematite iron ore < 1 mm with a feed grade of about<br />

54 % Fe <strong>and</strong> 23 % SiO2 at a rate of 700 tph, 50 % solids.<br />

The product of this cobber stage is further upgraded in<br />

a second, already existing gaustec®-G 3600 to a final<br />

product of plus 66 % Fe <strong>and</strong> less than 3.0 % SiO2. The<br />

tailings of the cobber stage are fed to a gaustec®- GHP<br />

150, which works as a scavenger, producing tailings with<br />

about 18 % Fe <strong>and</strong> 60 % SiO2. With the future introduction<br />

of a grinding circuit <strong>for</strong> better liberation it is expected<br />

that the iron in the tailings can be reduced to less than<br />

10 % Fe, since by now only natural iron ore fines are<br />

processed.<br />

www.advanced-mining.com<br />

119

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