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BOGIES AND SUSPENSION - South Central Railway

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CHAPTER 6 – <strong>BOGIES</strong> <strong>AND</strong> <strong>SUSPENSION</strong><br />

WAGON MAINTENANCE MANUAL<br />

Page 33 of 121<br />

ii. Keep the side bearer clearance between 4 mm to 7 mm by inserting a liner ring<br />

(3 mm thick) between the under frame bolster bottom gusset and centre pivot<br />

top.<br />

iii. Maintain the side bearer clearance. In service, both the side bearers wear.<br />

The bottom side bearer should be built by welding when it is worn out by 3<br />

mm.<br />

iv. Shackle pin and shackle stone to be checked and replaced as given in para<br />

602 C (c).<br />

v. Horn cheek and Gap stiffener to be checked and attended as given in para<br />

602 C (d).<br />

vi. Free camber of spring to be checked. Spring must be changed if it is not as per<br />

the specification given in para 602 C(f).<br />

602E. REPAIR <strong>AND</strong> MAINTENANCE DURING ROH & POH<br />

In addition to the above repair work attended at sick line, the following additional<br />

work is also to be carried out during maintenance at the time of ROH and POH:-<br />

i. Bogie is to be fully dismantled<br />

ii. Wear between the inner surface of the centre pivot bottom and the outer<br />

surface of the centre pivot top to be checked and repaired as given in para 602<br />

C(a).<br />

iii. Clearance of side bearer is to be maintained as given in para 602 C(b).<br />

iv. Maintenance of shackle pin and shackle stone to be done as given in para 602<br />

C(c).<br />

v. Maintenance of horn cheek & gap stiffener to be done as given in para 602<br />

C(d).<br />

vi. Maintenance of axle box lugs to be done as given in para 602 C(e).<br />

vii. Spring to be checked as given in para 602 C(f).<br />

For details of maintenance and repair procedures of various components, refer<br />

to RDSO publication No. G-16 (Rev.2), July 1978.

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