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BOGIES AND SUSPENSION - South Central Railway

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CHAPTER 6 – <strong>BOGIES</strong> <strong>AND</strong> <strong>SUSPENSION</strong><br />

WAGON MAINTENANCE MANUAL<br />

Page 71 of 121<br />

Attention :- Electrodes must be kept dry after the original packet/carton<br />

has been opened and those which have been subjected to drying treatment .<br />

Electrodes, which are as of the flux covering broken away or damaged<br />

shall be discarded.<br />

Precautions must be taken by the welder to maintain the low moisture<br />

content. He must protect the electrode from exposure to rain humidity<br />

and other possible moisture pick-up.<br />

where the high humidity exists, the welder shall obtain from the drying<br />

oven, the amount of electrodes in accordance with his rate of usage<br />

for a period of two hours.<br />

The detrimental effect primarily in causing porosity and or causing in<br />

the weld metal and heat effected zone (under bead cracking).<br />

Inspection<br />

Repairs<br />

i). All welds shall be visually inspected.<br />

ii) Any cracks porosity blowhole shall be repaired.<br />

Weld repairs shall be made to either Manganese liners welds by<br />

first removing defective area by grinding to reach sound metal and re<br />

welding in accordance with procedure detailed above.<br />

605 J. ROLLER BEARING AXLE BOXES<br />

The type of Roller Bearing Axle boxes fitted on BG wagons are as under:<br />

Sr.No. Type of Bearings Axle Load Type of wagon on which fitted<br />

1. Cartridge Taper Roller 20.3/22.9 t Wagon stock fitted with Cast Steel<br />

Bearing<br />

Bogies<br />

2. Cylindrical Roller 22.9 t BOX,BWT/A, BOBX-MK-II,<br />

Bearing<br />

BWT (Jessop & Cimmco)<br />

3. Cylindrical Roller 20.3 t Wagons fitted with UIC Bogies &<br />

Bearing<br />

CRT wagons<br />

4. Spherical Bearings 22.9 t BOBS (German), BOBS(ISW)<br />

BWT(German)<br />

5. Spherical Bearings 20.3t BWL Imported<br />

6. Spherical Bearings 18.1 t BWS (Swiss)<br />

7. Tapered Roller Bearing 18.7 BWS (Japan)<br />

8. Tapered Roller Bearing 16 t TCL Imported<br />

The diagrams indicating main components of cylindrical roller bearing and<br />

cartridge tapered roller bearing are shown in Fig 6.6 A & 6.6 B respectively.

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