Alternative Support Systems for Cantilever - National Transportation ...

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The basis for the selection of the concrete shaft’s diameter was one half of the diameter of a typical field design. One problem that also needed to be addressed was to maintain the torsional strength of the concrete shaft below that of the previously fabricated lever arm assembly. Based on the quantified strength of the embedded pipe and plate assembly, the remaining components of the test apparatus were designed to preclude all failure modes other than the concrete breakout or side-face blowout of the welded torsional plates and/or flexural plate. More detailed information regarding the design of the components of the test apparatus is provided in the subsequent sections. Much of the design of the embedded pipe and plate apparatus and reinforced concrete shaft was performed using an iterative process. Therefore, the following sections will be organized as chronologically as possible, though some information in later sections was necessary to design components in earlier sections. Figure 4-4, Figure 4-5, Figure 4-6, and Figure 4-7 provide more detailed drawings of the torsion test apparatus. The flexural test apparatus was very similar with the main differences being an inclusion of a flexural plate on the embedded section and a flexural extension pipe on the testing assembly. Figure 4-8 shows a 3-D isometric view of the embedded section for the second test. For larger scale, dimensioned drawings for both tests, refer to Appendix A. Complete design calculations are located in Appendix B. 44
Applied load Lever arm Figure 4-4. Front view of torsion test setup Lever arm Channel tie-down Embedded pipe and plate apparatus Figure 4-5. Top view of torsion test setup Concrete block with reinforcement 45 Channel tie-down Concrete shaft Concrete block with reinforcement
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Report No. BDK75 977-04 Date: Augus
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Metric Conversion Table SYMBOL WHEN
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ALTERNATIVE SUPPORT SYSTEMS FOR CAN
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EXECUTIVE SUMMARY During the 2004 h
Page 9 and 10: CHAPTER TABLE OF CONTENTS 1 INTRODU
Page 11 and 12: Torsion Test Data .................
Page 13 and 14: LIST OF FIGURES Figure page Figure
Page 15 and 16: Figure 4-15. Arrangement of the LVD
Page 17 and 18: CHAPTER 1 INTRODUCTION This project
Page 19 and 20: CHAPTER 2 BACKGROUND The following
Page 21 and 22: information obtained in the late 19
Page 23 and 24: these problems. The concern with fa
Page 25 and 26: opposite side, see Figure 2-2 The s
Page 27 and 28: 2.2.4 Helical Pipes This option wou
Page 29 and 30: 2.3 Alternative Foundations from Ot
Page 31 and 32: Figure 2-10. Drilled concrete piles
Page 33 and 34: Figure 2-13. Grouted soil anchors G
Page 35 and 36: The pad and pier foundation, found
Page 37 and 38: comments and recommendations on pre
Page 39 and 40: CHAPTER 3 DESIGN IMPLICATIONS Based
Page 41 and 42: Figure 3-2. Differences between con
Page 43 and 44: 2 [ ] 2 2 ( r ) + 3. 25 ( r ) − (
Page 45 and 46: eakout surface for a single plate,
Page 47 and 48: strength of a headed anchor in tens
Page 49 and 50: Figure 3-9. Schematic of anticipate
Page 51 and 52: Vbfp l e tfp bfp f’c ca1 = the ba
Page 53 and 54: 3.2.2 Equivalent Side-Face Blowout
Page 55 and 56: computed. See Equation 3-14 below t
Page 57 and 58: One method to quantify the failure
Page 59: • An additional 12-4.5” long, 1
Page 63 and 64: Figure 4-8. Isometric view of embed
Page 65 and 66: Flexural plate breakout area Torsio
Page 67 and 68: 4.2.4 Annular Base Plate Design The
Page 69 and 70: torsional strength of the lever arm
Page 71 and 72: 4.4 Concrete Block and Tie-Down Des
Page 73 and 74: Figure 4-13. Arrangement of the LVD
Page 75 and 76: 4.7 Summary of Torsion and Flexure
Page 77 and 78: foundation displayed the predicted
Page 79 and 80: Figure 5-5. Specimen at failure 5.1
Page 81 and 82: Figure 5-7. Torsional moment and ro
Page 83 and 84: torsional 45 degree crack formation
Page 85 and 86: Figure 5-11. Widening of concrete b
Page 87 and 88: Failure cracks widen Bond loosens F
Page 89 and 90: Rear of shaft Figure 5-14. Load and
Page 91 and 92: testing, signifying that the predic
Page 93 and 94: provided in NCHRP Report 412 were i
Page 95 and 96: 6.2.2 Tapered Embedded Steel Pipe a
Page 97 and 98: Figure 6-3. FDOT Design Standards I
Page 99 and 100: This option provides a possible alt
Page 101 and 102: 6.2.5 Cast-in-Place Solid Concrete
Page 103 and 104: This option does have some disadvan
Page 105 and 106: Figure 6-9. Embedded steel pipe and
Page 107 and 108: However, the fillet welds are susce
Page 109 and 110: APPENDIX A TEST APPARATUS DRAWINGS
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Figure A-3. Dimensioned side elevat
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Figure A-5. Dimensioned drawings of
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Figure A-7. Dimensioned plan drawin
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Figure A-9. Dimensioned drawing of
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Figure A-11. Dimensioned view of em
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STIFFENER DESIGN Calculation of Cap
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L breakout Concrete Breakout Equiva
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Abrg L⋅b 7 in 2 := = .5 Nsb 200
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β 1 f c Calculations Using ACI Str
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Determine Flexural Capacity of Roun
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DEVELOPMENT LENGTHS OF FLEXURAL REI
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Short Pipe Design Flexural Strength
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Long Pipe Design Flexural Strength
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Superstructure Assembly Strength -
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Weld Design Tn_blowout Vweld := Tor
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Check_Bolt_Shear := "Sufficient Str
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Check Reinforcement No_Bars_Block_R
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Tie-Down Design Block Properties Wi
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Vmax Total Load that the Tie-down m
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λpf := .38⋅ λpw := 3.76⋅ E F
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Input and Properties Shaft Torsion
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ψcV := 1.4 ψecV := 1.0 ψedV := 1
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lbreakout := L + 2⋅1.5ca1 lbreako
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Rn_weld := Throat⋅FW Rn_weld 11.1
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⎛ ⎜ ⎜⎜⎜⎜⎜⎜⎜ 9.250
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Flexural Capacity of T-Plates Using
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FAILURE EQUATIONS Torsion Threshold
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Required Length of Shaft Based on B
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Design Axial Strength ϕcomp := .90
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Design Axial Strength ϕcomp := .90
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Zp := ⎛ ⎜ ⎝ bp tp⋅ 2 ⎞
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Bolt Properties - D1" ASTM A325 Cen
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CONCRETE BLOCK Concrete Block Desig
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Check Shear Check_Shear_B := "Suffi
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7'-4" 8" 5'-4" 8" 1'-3" Calculate s
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Required Capacity of the Channel As
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Check_Flange_Compact_Unit := "Compa
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Rear of Shaft Face of Shaft Figure
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Bolt slippage ends Predicted failur
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APPENDIX D DESIGN GUIDELINES For th
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The designer should then use this i
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• Determine the angle required fo
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Superstructure Base Connection Foun
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1.5ca1 1.5ca1 Length of bearing are
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Vu = 9.04 kip T .u = 198.88 ft·kip
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Increase threaded rod diameter to 2
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Embedded Pipe and Torsion Plates De
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⎝ ⎠ Check_Breakout_Torsion := "
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Lbreakout := tflex.plate + 2⋅1.5c
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( ) .85 if fc < 4000psi β 1 f c .6
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REFERENCES 1. Cook, R.A., and Halco
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