Perkins L4 Workshop Manual - L-36 Fleet
Perkins L4 Workshop Manual - L-36 Fleet
Perkins L4 Workshop Manual - L-36 Fleet
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Page H2 Cylinder Head Maintenance-contlnued<br />
Fig. H2. Checking Yalve Head Clearance and method<br />
of marking valves<br />
lhe spnng becomes weak and is then pro ne to<br />
failure. This, of course, applies to all types of<br />
engines.<br />
A ncw set of springs shouid be fitted whenever<br />
tbe engine undergoes a major overhaul.<br />
Rocker Levers and Bosbes.<br />
Wash the rocker assembly thoroughly in paraffin.<br />
Examine the rocker lever bushes for wear. The<br />
rockers should be an easy fit on the shaft without<br />
excessive side play.<br />
It: as a result of inadequate lubricatioD, aDY<br />
rocker bushes have seized OD the rocker shaft, the<br />
rockers will have worked loose OD the bushes.<br />
Should this have occurred it will be advisable to fit<br />
new rockers andjor bushes.<br />
Should it be necessary to dismantie the rocker<br />
shaft assembly re-assem bie as shown in Fig. H.l.<br />
Valves and Valve Seats.<br />
There will be little wear of the valve sterns or<br />
their guides provided that the lubrication of these<br />
parts has always been adequate.<br />
Examine the valves for cracks. Check wear<br />
of valve sterns and their fit in guides. If the sterns<br />
are wam fit ncw valves.<br />
Number aU new valves to correspond with the<br />
numbering of the old valves.<br />
When fitting new valves take care that the<br />
clearance between the valve head and the cylinder<br />
head bottom face is not less than .057 ins. (1.45 mm)<br />
inlet and .053 ins. (1.35 mm) exhaust. Maximum<br />
clearance should not exceed .140 ins. (3.56 mm)<br />
inlet and exhaust. Check this by putting a straight<br />
edge across the bottom face of the cylinder head<br />
and measuring the distance between the straight<br />
edge and the valve head as illustrated in Fig. H.2.<br />
Tbe efficiency of a diesel engine depends largely<br />
on the maintenance of good compression therefore,<br />
when grinding in valves, make certain thai no<br />
signs of pitting are left on the seatings. Valves<br />
should he ground in until a continuous ., high<br />
mark" is present the full way round the seating,<br />
both on the valve and on the valve seating in tbc<br />
head. At the same time care should be taken to<br />
avoid unnecessary grinding away of the seato .<br />
Valve Guides.<br />
Examine the guides for wear, if necessary replacc<br />
with ncw guides.<br />
To remove oid guides : press out, or uso a suitablc<br />
drift.<br />
To fit ncw guides : clean and remove any hum.<br />
Smear tbc outer surfacc with clean oil, and<br />
using a suitable press, drive home hard<br />
up to the collar. Care should be exercised<br />
as the collar approaches the cylinder head as<br />
the guides arc made of cast iron and therefore<br />
comparatively brittIe.<br />
Cylinder Head.<br />
Remove exhaust manifold and clean off any<br />
carbon deposit formed in the cylinder head.<br />
Wasb out and thoroughly clean tbe water<br />
passages in tbe bead, subsequently drying out and<br />
finally cleaning with compressed air.<br />
If the water jacket of the cylinder head shows<br />
signs of excessive scale, a proprietary brand of<br />
de-scaling solution should be used.<br />
Combustion Chamber Joints.<br />
It is not, as a rele, necessary to remove the<br />
covers of the combustion chambers during a top<br />
overhauI, as carbon rarely fonns in these chambers.<br />
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