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Perkins L4 Workshop Manual - L-36 Fleet

Perkins L4 Workshop Manual - L-36 Fleet

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To Remove Camshaft. Replace setscrews and plaiD washers, finally lock<br />

Remove cylinder head (See Section H).<br />

setscrews with locking wire.<br />

Remove timing case front cover.<br />

Remove sump (See Section P).<br />

Remove lubricating oil pump (See Section P\<br />

Remove timing case' Power Take Olf' facing<br />

cover.<br />

Note timing marks (See Section N.l.)<br />

Remove idler gear.<br />

Ir engine is in a swivel stand, turn engine completely<br />

over. Ir not, lar engine over at an angle.<br />

This wilt prevent the tappets dropping out when<br />

the camshart is removed.<br />

Remove camshaft.<br />

To Remove Camshaft Gear.<br />

To remove camshaft gear from camshaft remove<br />

the three sets crews in the centre of the gear.<br />

The gear can now be removed from the camshaft.<br />

To Replace Camsbaft Gear.<br />

Tbe three clearance holes drilled at equaI angies<br />

are the holes for attaching the gear to the camshaft.<br />

Tbc three slotted holes are for use with the fuel<br />

pump.<br />

When fitting areplacement gear to the camshaft,<br />

turn the camshaft untiI No. I cam is upright. It<br />

will be observed that a tapped hole on the camshaft<br />

hub is also at the top, in line with No. I cam.<br />

Look at the gear and it will be noticed that one of<br />

the holes in the gear has the letter .. D " adjacent<br />

to it.<br />

Placc the gear on the hub with these two holes<br />

in line<br />

To Replace Camshaft.<br />

See tbat tappets are in position.<br />

Replace camsbaft.<br />

Replace idler gear but do not lock idler gear<br />

retaining setscrew.<br />

Reset timing (See Section N).<br />

Re-assemble engine as required and to tbe<br />

instructions given for tbc various operations.<br />

To Remove Foei Pump.<br />

Remove fuel injection pipe lines from atomisers<br />

and fuel pump.<br />

Disconnect fuel supply lines.<br />

Remove tbe setscrews holding tbe fuel pump<br />

to tbe timing case and remove fuel pump.<br />

To remove tbe fuel pump gear remove tbe three<br />

setscrews securing tbe gear to tbe fuel pump<br />

adaptor.<br />

To Replace Foei Pump.<br />

Ir the gear bas been removed from tbe fuel pump<br />

re-fit gear or, if necessary, fit replacement gear.<br />

The three slotted holes in tbe gear are for fitting<br />

the gear to the fuel pump adaptor.<br />

Fit fueI pump to timing case.<br />

Time fueI pump in conjunction witb the engine<br />

as given in Section N.<br />

Replace atomisers.<br />

Connect-up fueI supply lines.<br />

Replace fueI injection pipes.<br />

When fitting a new or replacement fuel pump,<br />

remove the pump inspection cover and pour sufficient<br />

engine oil into the spring chamber untiI oil<br />

comes out of the overflow. Refit the inspection<br />

cover.

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