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Perkins L4 Workshop Manual - L-36 Fleet

Perkins L4 Workshop Manual - L-36 Fleet

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lA MARINE ENGINES-W.4<br />

exchanger) cooling also incorporate a water pump<br />

of the centrifugal variety.<br />

Ceotrüugal Type Water Pump.<br />

Since the centrifugal type water pump employed<br />

on those Marine engines incorporating indirect<br />

(heat exchanger) cooling systems is identica!<br />

with that pump titted to <strong>L4</strong> engines in genera!.<br />

maintenance instructions for this type of pump<br />

may be obtained by referring to Section Q.<br />

Rubber Impeller Type.<br />

This type of pump is gear driven inasmuch as a<br />

gear wheel attached to the impeller driving shaft<br />

is in constant mesh with the engine camshaft gear<br />

whee!. the pump itse!f being !ocated on the starboard<br />

side of the engine directly below the<br />

dynamo.<br />

Removal aod Dismaotling.<br />

First dis~onnect water inlet and outlet hoge<br />

connections. The pump may then be detached by<br />

removing the setscrews that secure it to the engine<br />

timing case.<br />

To dismantie the pump, proceed as follows :-<br />

Remove rear end cover.<br />

Remove impeller.<br />

Remove wearplate.<br />

W ith the front bearing cover removed. a suitable<br />

press may be used to press out the impeller shaft<br />

together with the front bearing, leaving the driving<br />

gear wheelloose in its housing.<br />

The cam in the impeller housing maf then he<br />

detached by removing the single securing setscrew.<br />

Remove rubber seal in impeller housing.<br />

Remove rubber .. 0 ,. ring.<br />

Remove distance-pieces.<br />

The driving gear wheel housing and impeller<br />

shaft rear hearing may then be removed from the<br />

pump body.<br />

Finally remove front rubber seal.<br />

To reassemble the water pump, the reverse<br />

order of the above procedure should be adopted,<br />

care being taken 'when replacing the rubber<br />

impeller that the blades alllay in the same direction<br />

relative tv the rotation of the pump. i.e.<br />

blades trailing.<br />

When reassembling, ensure that the rubber<br />

impeller is coated with a layer of water resisting<br />

grease. It should also be noted that, if necessary,<br />

the impeller may be dismantled without removing<br />

the water pump.<br />

When replacing the cam fitted in the impeller<br />

housing. be certain to treat the entire top surface.<br />

rear face and securing setscrew hole with a suitable<br />

jointing compound. NOTE : This cam will go<br />

into place one war only.<br />

With the assem bied pump fitted to the engine.<br />

backlash between the pump and I:amshaft gears<br />

should be .003 in. to .009 in. (.08 to .23 mm). To<br />

achieve this in production. two joints may have<br />

been fitted between the pump gear wheel housing<br />

and the ~ngine timing case. Should this be SQ.<br />

ensure that both joints (or two new joints) are<br />

replaced when refitting the pump.<br />

ti the engine is to be withdrawn from service<br />

for any length of time it will be necessary to<br />

effect lubrication of the rubber impeller at the<br />

commencement of the storage period. Tbis may<br />

be achieved by removing the end cover (Item 1.<br />

Fig. W.2) and placing glycerine between the vanes<br />

if the impeller (Item 2. Fig. W.2).<br />

Exhaust Manifold.<br />

The exhaust manifold is water cooled and<br />

constructed of cast iron. An air release cock is<br />

provided at the forward end of the manifold<br />

jacket. whereby any air present in th~ water<br />

cooling system may be removed.<br />

OU Cooler.<br />

Provision is made at the front end of tl.e sump<br />

for the fitment of an engine lubricating oir cooler.<br />

With this, heat from the engine oir is lost as it<br />

circulates round a system of tubes through which<br />

are pumped water from the cooling system.<br />

With the fitting of a hydraulic gearbox, a<br />

further similar type oir c;ooler must be titted in<br />

order to cool the gearbox oir. tThe mounting for<br />

this additional cooler is on the top of the gearbox.<br />

The pump necessary to lift the oil is ~nclosed in<br />

the gearbox-<br />

Sump Oir Pump (Hand Operated).<br />

On the majority of marine installations it is<br />

impossible to gain access to the sump drain plug<br />

which is situated on the bottom of the sump.<br />

Therefore, in order to facilitate the draining ot<br />

the engine oil. a hand pump may be provided<br />

This pump when used must be titted ~'emote from<br />

the engine. Drainage of the sump is etfected by<br />

operation of the pump af ter attachir:g a leng th of<br />

suitable piping to the inlet side of the pump and<br />

placing the free end of the pipe into the SIImp via<br />

the dipstick orifice.<br />

~<br />

".

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