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Development of Agribusiness Enterprises - Asian Productivity ...

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total capacities <strong>of</strong> existing industries (24 million mt) and units under construction (3.6 million<br />

mt), it will be necessary to construct some 42 million mt <strong>of</strong> additional capacity.<br />

2. Desirable Category<br />

In view <strong>of</strong> the anticipated production from 19 crops in the desirable category in 2021<br />

(179 million mt), and taking into account the present total capacities <strong>of</strong> existing industries (24<br />

million mt) and units under construction (3.6 million mt), it will be necessary to construct<br />

some 61.4 million mt <strong>of</strong> additional capacity.<br />

3. Ideal Category<br />

In view <strong>of</strong> the anticipated crop production in the ideal category in 2021 (287 million<br />

mt), and taking into account the present total capacities <strong>of</strong> existing industries (24 million mt)<br />

and units under construction (3.6 million mt), it will be necessary to construct some 175<br />

million mt <strong>of</strong> additional capacity.<br />

PROBLEMS AND CONSTRAINTS<br />

Most <strong>of</strong> the food processing plants in the Islamic Republic <strong>of</strong> Iran are at least 15 years<br />

old, and are using equipment that was either imported or copied from older models. This is<br />

particularly true <strong>of</strong> the country’s sugar beet and edible oil refineries, wheat silos and flour<br />

mills, many <strong>of</strong> which were established more than 25 years ago. These plants are mostly<br />

obsolete. They use excessive fuel and energy, and have comparatively low levels <strong>of</strong><br />

efficiency. The sugar beet factories have a maximum yield <strong>of</strong> 8 percent, while the<br />

corresponding figure for European factories exceeds 10 percent. The Islamic Republic <strong>of</strong><br />

Iran also has some more modern plants that were established after the Islamic Revolution.<br />

A small number <strong>of</strong> the more modern plants, which are used for date packing, the production<br />

<strong>of</strong> fruit juice and concentrates, and the manufacturing <strong>of</strong> potato crisps, were established<br />

between the early and mid-1990s.<br />

The development <strong>of</strong> the food processing industry in the Islamic Republic <strong>of</strong> Iran is not<br />

constrained by the lack <strong>of</strong> technical know-how and skilled manpower. There has been an<br />

outpouring <strong>of</strong> food technologists from the country’s colleges and higher institutes in recent<br />

years. A number <strong>of</strong> graduates have joined the food industry, while others have found jobs<br />

in government departments or the non-food sectors.<br />

In order to reduce production costs, however, some food factories avoid employing<br />

highly-trained and experienced staff. In particular, almost all food processing plants lack<br />

experts in the fields <strong>of</strong> automation, packaging, instrumentation, bio-environmental matters<br />

and food engineering, partly because <strong>of</strong> a shortage <strong>of</strong> these skills and partly because the<br />

owners <strong>of</strong> the plants do not recognize the need for such expertise. Moreover, in some plants,<br />

food technologists confine themselves to food laboratories or engage in managerial work.<br />

The production line is consequently left more or less in the hands <strong>of</strong> technicians and foremen,<br />

who lack the skills and experience to be able to handle the job well.<br />

The following points are other problems facing the development <strong>of</strong> food industries in<br />

Iran.<br />

C Many plants utilize only 50-60 percent <strong>of</strong> their nominal capacities, owing to the<br />

shortage <strong>of</strong> liquidity, the age <strong>of</strong> some plants, inadequate local supplies <strong>of</strong> raw materials<br />

and, in some cases, a lack <strong>of</strong> incentive for the owner to enter competitive international<br />

markets.<br />

C In general, state-owned plants and those run by foundations and quasi-governmental<br />

organizations enjoy government support and subsidies, which private entrepreneurs are<br />

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