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Lynne Wong's PhD thesis

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Figure 3.4. The four cane varieties chosen for fibre extraction.<br />

3.3 EXTRACTION OF PLANT FIBRES<br />

Some fibres are embedded within the tissues of the plant, which have to be removed to<br />

obtain the fibres, while fibres of cotton and kapok need only be removed from the seed<br />

case. Fibres can be extracted from tissue either by beating and/or scraping the fresh leaves<br />

or by softening the tissues by retting. For some fibres, retting alone is not sufficient and a<br />

further chemical treatment needs to be carried out, for example, the use of alkaline<br />

solutions in degumming of ramie (Jarman, 1998), which is an Asiatic shrub, Baehmeria<br />

nivea, in the nettle family, yielding a fibre used in making textiles, upholstery, thread and<br />

paper.<br />

3.3.1 Industrial extraction of fibres from flax, hemp, jute and sisal<br />

Jarman (1998) described the dew retting and water retting methods of fibre extraction from<br />

flax and hemp stem. In the former, freshly pulled straw is spread in the field in relatively<br />

thin layers; rain, snow or dew causes fungi and bacteria to enter the stomata of the stems<br />

and attack the pectin binding the fibres together. In the water retting method, retting can<br />

be carried out either in cold water in rivers, pools or ditches: the small, loosely bound<br />

bundles are submerged in water and weighted down with large stones to keep them<br />

submerged; or in a tank using warm water at about 28 °C. In cold water retting, at<br />

temperatures below 15 °C, there is little bacterial activity whereas in warm water retting,<br />

the principal retting organisms are anaerobic bacteria. Once the retting is completed after<br />

days, the straw bundles are rinsed and taken back to the field where they are piled in open<br />

“wigwam” fashion and allowed to dry completely before fibre extraction. The process<br />

consists of beating and shaking the broken straw to remove most of the wood and finally<br />

“hackling” to align the fibres and remove the woody stem portions (Jarman, 1998).<br />

In jute stems, Jarman (1998) also described the retting method whereby the bundles of jute<br />

stems are immersed in pools, canals, slow-moving streams or ponds at a depth of 1-2 m.<br />

The bacteria on the stem will attack the plant tissues surrounding the fibres, softening them<br />

sufficiently so that they can be washed away leaving the fibres unaffected. When retting is<br />

complete, the bundles must be removed from the water and the fibres stripped from the<br />

stem before it over-rets. The retted stems are first gently beaten at the base with a mallet to<br />

75

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