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Robot Mechanisms and Mechanical Devices Illustrated - Profe Saul

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xxii<br />

Introduction<br />

Laminated-Object Manufacturing (LOM)<br />

The Laminated-Object Manufacturing (LOM) process, diagrammed in<br />

Figure 4, forms 3D models by cutting, stacking, <strong>and</strong> bonding successive<br />

layers of paper coated with heat-activated adhesive. The carbon-dioxide<br />

laser beam, directed by an optical system under CAD data control, cuts<br />

cross-sectional outlines of the prototype in the layers of paper, which are<br />

bonded to previous layers to become the prototype.<br />

The paper that forms the bottom layer is unwound from a supply roll<br />

<strong>and</strong> pulled across the movable platform. The laser beam cuts the outline<br />

of each lamination <strong>and</strong> cross-hatches the waste material within <strong>and</strong><br />

around the lamination to make it easier to remove after the prototype is<br />

completed. The outer waste material web from each lamination is continuously<br />

removed by a take-up roll. Finally, a heated roller applies pressure<br />

to bond the adhesive coating on each layer cut from the paper to the<br />

previous layer.<br />

A new layer of paper is then pulled from a roll into position over the<br />

previous layer, <strong>and</strong> the cutting, cross hatching, web removal, <strong>and</strong> bonding<br />

procedure is repeated until the model is completed. When all the layers<br />

have been cut <strong>and</strong> bonded, the excess cross-hatched material in the<br />

Figure 4 Laminated Object Manufacturing (LOM): Adhesive-backed paper is fed across<br />

an elevator platform <strong>and</strong> a computer-controlled carbon dioxide infrared-emitting laser<br />

cuts the outline of a layer of the 3D model <strong>and</strong> cross-hatches the unused paper. As more<br />

paper is fed across the first layer, the laser cuts the outline <strong>and</strong> a heated roller bonds the<br />

adhesive of the second layer to the first layer. When all the layers have been cut <strong>and</strong><br />

bonded, the cross-hatched material is removed to expose the finished model. The complete<br />

model can then be sealed <strong>and</strong> finished.

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