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Robot Mechanisms and Mechanical Devices Illustrated - Profe Saul

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14 Chapter 1 Motor <strong>and</strong> Motion Control Systems<br />

Figure 1-15 Flexible shaft couplings<br />

adjust for <strong>and</strong> accommodate<br />

parallel misalignment (a)<br />

<strong>and</strong> angular misalignment<br />

between rotating shafts (b).<br />

Figure 1-16 Bellows couplings<br />

(a) are acceptable for light-duty<br />

applications. Misalignments can<br />

be 9º angular or 1⁄4 in. parallel.<br />

Helical couplings (b) prevent<br />

backlash <strong>and</strong> can operate at constant<br />

velocity with misalignment<br />

<strong>and</strong> be run at high speed.<br />

The structure on which the motion control system is mounted directly<br />

affects the system’s performance. A properly designed base or host<br />

machine will be highly damped <strong>and</strong> act as a compliant barrier to isolate<br />

the motion system from its environment <strong>and</strong> minimize the impact of<br />

external disturbances. The structure must be stiff enough <strong>and</strong> sufficiently<br />

damped to avoid resonance problems. A high static mass to reciprocating<br />

mass ratio can also prevent the motion control system from exciting its<br />

host structure to harmful resonance.<br />

Any components that move will affect a system’s response by changing<br />

the amount of inertia, damping, friction, stiffness, or resonance. For<br />

example, a flexible shaft coupling, as shown in Figure 1-15, will compensate<br />

for minor parallel (a) <strong>and</strong> angular (b) misalignment between<br />

rotating shafts. Flexible couplings are available in other configurations<br />

such as bellows <strong>and</strong> helixes, as shown in Figure 1-16. The bellows configuration<br />

(a) is acceptable for light-duty applications where misalign-

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