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Robot Mechanisms and Mechanical Devices Illustrated - Profe Saul

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Chapter 1 Motor <strong>and</strong> Motion Control Systems 21<br />

those that must be operated in closed-loop servosystems <strong>and</strong> those that<br />

can be operated open-loop.<br />

The most popular servomotors are permanent magnet (PM) rotary DC<br />

servomotors that have been adapted from conventional PM DC motors.<br />

These servomotors are typically classified as brush-type <strong>and</strong> brushless.<br />

The brush-type PM DC servomotors include those with wound rotors<br />

<strong>and</strong> those with lighter weight, lower inertia cup- <strong>and</strong> disk coil-type armatures.<br />

Brushless servomotors have PM rotors <strong>and</strong> wound stators.<br />

Some motion control systems are driven by two-part linear servomotors<br />

that move along tracks or ways. They are popular in applications<br />

where errors introduced by mechanical coupling between the rotary<br />

motors <strong>and</strong> the load can introduce unwanted errors in positioning. Linear<br />

motors require closed loops for their operation, <strong>and</strong> provision must be<br />

made to accommodate the back-<strong>and</strong>-forth movement of the attached data<br />

<strong>and</strong> power cable.<br />

Stepper or stepping motors are generally used in less dem<strong>and</strong>ing<br />

motion control systems, where positioning the load by stepper motors is<br />

not critical for the application. Increased position accuracy can be<br />

obtained by enclosing the motors in control loops.<br />

Permanent-Magnet DC Servomotors<br />

Permanent-magnet (PM) field DC rotary motors have proven to be reliable<br />

drives for motion control applications where high efficiency, high<br />

starting torque, <strong>and</strong> linear speed–torque curves are desirable characteristics.<br />

While they share many of the characteristics of conventional rotary<br />

series, shunt, <strong>and</strong> compound-wound brush-type DC motors, PM DC servomotors<br />

increased in popularity with the introduction of stronger<br />

ceramic <strong>and</strong> rare-earth magnets made from such materials as<br />

neodymium–iron–boron <strong>and</strong> the fact that these motors can be driven easily<br />

by microprocessor-based controllers.<br />

The replacement of a wound field with permanent magnets eliminates<br />

both the need for separate field excitation <strong>and</strong> the electrical losses that<br />

occur in those field windings. Because there are both brush-type <strong>and</strong><br />

brushless DC servomotors, the term DC motor implies that it is brushtype<br />

or requires mechanical commutation unless it is modified by the<br />

term brushless. Permanent-magnet DC brush-type servomotors can also<br />

have armatures formed as laminated coils in disk or cup shapes. They are<br />

lightweight, low-inertia armatures that permit the motors to accelerate<br />

faster than the heavier conventional wound armatures.<br />

The increased field strength of the ceramic <strong>and</strong> rare-earth magnets<br />

permitted the construction of DC motors that are both smaller <strong>and</strong> lighter

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