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Robot Mechanisms and Mechanical Devices Illustrated - Profe Saul

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24 Chapter 1 Motor <strong>and</strong> Motion Control Systems<br />

Figure 1-19 Exploded view of a<br />

permanent-magnet DC servomotor<br />

with a disk-type armature.<br />

bell, which completes the magnetic circuit. The spring-loaded brushes<br />

ride directly on stamped commutator bars.<br />

These motors are also called pancake motors because they are housed<br />

in cases with thin, flat form factors whose diameters exceed their<br />

lengths, suggesting pancakes. Earlier generations of these motors were<br />

called printed-circuit motors because the armature disks were made by a<br />

printed-circuit fabrication process that has been superseded. The flat<br />

motor case concentrates the motor’s center of mass close to the mounting<br />

plate, permitting it to be easily surface mounted. This eliminates the<br />

awkward motor overhang <strong>and</strong> the need for supporting braces if a conventional<br />

motor frame is to be surface mounted. Their disk-type motor form<br />

factor has made these motors popular as axis drivers for industrial robots<br />

where space is limited.<br />

The principal disadvantage of the disk-type motor is the relatively<br />

fragile construction of its armature <strong>and</strong> its inability to dissipate heat as<br />

rapidly as iron-core wound rotors. Consequently, these motors are usually<br />

limited to applications where the motor can be run under controlled<br />

conditions <strong>and</strong> a shorter duty cycle allows enough time for armature heat<br />

buildup to be dissipated.<br />

Cup- or Shell-Type PM DC Motors<br />

Cup- or shell-type PM DC motors offer low inertia <strong>and</strong> low inductance<br />

as well as high acceleration characteristics, making them useful in many

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