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Robot Mechanisms and Mechanical Devices Illustrated - Profe Saul

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Introduction<br />

xxv<br />

water-soluble supports are formed by a separate extrusion head, <strong>and</strong> they<br />

can be washed away after the model is complete.<br />

Three-Dimensional Printing (3DP)<br />

The Three-Dimensional Printing (3DP) or inkjet printing process, diagrammed<br />

in Figure 6, is similar to Selective Laser Sintering (SLS)<br />

except that a multichannel inkjet head <strong>and</strong> liquid adhesive supply<br />

replaces the laser. The powder supply cylinder is filled with starch <strong>and</strong><br />

cellulose powder, which is delivered to the work platform by elevating a<br />

delivery piston. A roller rolls a single layer of powder from the powder<br />

cylinder to the upper surface of a piston within a build cylinder. A multichannel<br />

inkjet head sprays a water-based liquid adhesive onto the surface<br />

of the powder to bond it in the shape of a horizontal layer of the model.<br />

In successive steps, the build piston is lowered a distance equal to the<br />

thickness of one layer while the powder delivery piston pushes up fresh<br />

powder, which the roller spreads over the previous layer on the build pis-<br />

Figure 6 Three-Dimensional Printing (3DP): Plastic powder from a reservoir is spread<br />

across a work surface by roller onto a piston of the build cylinder recessed below a table<br />

to a depth equal to one layer thickness in the 3DP process. Liquid adhesive is then<br />

sprayed on the powder to form the contours of the layer. The piston is lowered again,<br />

another layer of powder is applied, <strong>and</strong> more adhesive is sprayed, bonding that layer to<br />

the previous one. This procedure is repeated until the 3D model is complete. It is then<br />

removed <strong>and</strong> finished.

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