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Robot Mechanisms and Mechanical Devices Illustrated - Profe Saul

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42 Chapter 1 Motor <strong>and</strong> Motion Control Systems<br />

Thomson Saginaw also offers its linear actuators with either Halleffect<br />

or potentiometer sensors for applications where it is necessary or<br />

desirable to control actuator positioning. With Hall-effect sensing, six<br />

pulses are generated with each turn of the output shaft during which the<br />

stroke travels approximately 1 ⁄32 in. (0.033 in. or 0.84 mm). These pulses<br />

can be counted by a separate control unit <strong>and</strong> added or subtracted from<br />

the stored pulse count in the unit’s memory. The actuator can be stopped<br />

at any 0.033-in. increment of travel along the stroke selected by programming.<br />

A limit switch can be used together with this sensor.<br />

If a 10-turn, 10,000-ohm potentiometer is used as a sensor, it can be<br />

driven by the output shaft through a spur gear. The gear ratio is established<br />

to change the resistance from 0 to 10,000 ohms over the length of<br />

the actuator stroke. A separate control unit measures the resistance (or<br />

voltage) across the potentiometer, which varies continuously <strong>and</strong> linearly<br />

with stroke travel. The actuator can be stopped at any position<br />

along its stroke.<br />

Stepper-Motor Based Linear Actuators<br />

Linear actuators are available with axial integral threaded shafts <strong>and</strong> bolt<br />

nuts that convert rotary motion to linear motion. Powered by fractional<br />

horsepower permanent-magnet stepper motors, these linear actuators are<br />

capable of positioning light loads. Digital pulses fed to the actuator<br />

cause the threaded shaft to rotate, advancing or retracting it so that a load<br />

coupled to the shaft can be moved backward or forward. The bidirectional<br />

digital linear actuator shown in Figure 1-33 can provide linear res-<br />

Figure 1-33 This light-duty linear<br />

actuator based on a permanent-magnet<br />

stepping motor has<br />

a shaft that advances or retracts.

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