Girard Systems- Warranty and Freight Procedures

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2) Place one person in front ofthe rear portion ofthe awning. Place a second person in front ofthe front potion ofthe awning. The third person will perform the following: Remove both motor bolts which fasten the motor to the motor endbracket (Figure 13). Take note and markthe slots from which the bolts were removed. The awning will now begin to extend.The first and second persons should allow the awning to extend about 3 ft. At this point, each arm must be taped. Or strapped, about 1 ft. in from the 'elbow', such that the arms are locked into their position. These arms must be securely fixed against their own spring tension, suchthat the awning is prevented from opening further. 3) Proceedwith step #3 ofSection II. Removing the Motor. SECTION III. INSTALLING THE NEW MOTOR Note: Ifthe new motor that is being installedis ofa different type ofstyle from that being replaced, please review Section IV, Motor Variations and Section V, Conversion to Manual Override before proceedingwith this section. 1) With the new motorin hand, align the notch in the black drive-diskat the far endof motorwith the indentation in the awning roller tube. Slide motor all the wayin. likewise, turn the black diskat the front ofthe motor such that its notch also lines up with the indentation in the roller tube. (See Figure 13.) 2) Feedthe motor cord completelythrough the hole in the backofthe awning casing. Tape this cordto the 'pig tale' that was previouslybrought through the cord entrance. 3) Ensure thatthe awning roller tube is still seated, andlodgedinto its endbracket atthe far end ofthe awning. 4) Rotate the motor and roller tube assembly such that the motor limit switches are accessible and at an approximate 6:00 o'clock position (from right end viewing) and that the manual override mechanism has proper downward clearance. 5) Slide the motor endbracketbackin toe awning casing and over the 'dove tale' connection ofits holding bracket. Tighten securelythe small bolt that secures the two brackets together. 6) Adjust the roller tube! motor assembly such that the threaded holes in the metal bracket ofthe motor line up with the (2) marked hole locations ofthe motor end bracket. NOTE: Do notuse centerhole ofmotorcasingto pry, to aligne, to replace motorbolts. Thiswill cause damage to limit switches. Onlypryfrom outer partofmotorcasing. 7) Insert the (2) motor bolts through the end bracket and through the threaded plate ofthe motor. Tighten bolts securely. 8) Replace awning end cap. 9) From inside the vehicle, pull the 'pig tale'thatwas fastened to the endofthe motor cord, and feed the new motor cord all the wayin. 10) Wire the new motor cord as previously noted, and!or refer to either the wiring diagram (for wind sensor operation) or the switch-wiring diagram, for direct switching to awing. 11) Remove the taping ortrapping forms the arms that was placed to prevent movement. The awning will remain in that position. 22 Girard Systems © 2005
--------------- GIRARD SYSTEMs" 12) Test for proper functioning ofthe new motor connections byoperating the awning switch or the wind sensor switch. The upward arrows retracts. The downward arrows extend. 13) Blow or spin anemometer cups to check for retraction (Important! Awningmustretract- if not, check motor connections for proper polarity.) 14) After a motor has been replaced, it is extremelyimportant that the motorlimit switches be adjusted such thatthe motor turns offat the exact point (onlyifACL current limiting device is not compatible) that the awning box closes. Likewise, the motor should turn offat the exact point the awning arms reach full extension and'click' into place. Please see section entitled Adjusting Motor Limits Switches. SECTION IV. CONVERSION TO MANUAL OVERRIDE Ifa non-manual override motor is being replaced with a manual override motor, follow all procedures as outlinedin: Section I, Accessing the Motor Section II, Removing the OldMotor Then - Before beginningSection III, Installing the NewMotor, please complete the following: 1) Locate the fabric guide rail on the inside front ofthe awning casing, and slide out to the right, away form casing, 3 to 4 inches. 2) Using a hacksaw, cut off2 inches ofthis fabric guide rail ifthe awning is surface mounted. Use tin snips to cut offthe 2 inches ofthe fabric guide rail ifthe awning is recessed. 3) Slide the fabric guide rail back in completely. 4) Proceedwith step #1, ofSection III, Installing the NewMotor. AndThen: After installing the new motor and completing steps #1 through #4, and as you are testing the motor andwiring installation in step #12, complete the following: 1) Stop the awning lead rail just before the box closes. 2) The awning lead rail must have a clearance notch thatwill clear the manual override mechanism, as the lead rail closes into the awning casing. 3) Ifthis hole is not present, proceed in cutting a hole 1-3/4" wide x 2" deep into the lead rail. A plastic sleeve is available to cover the edges to this hole and can be ordered under PIN 1500275-54 4) Proceed with steps #12 and #13. IMPORTANT NOTE: CHECK FOR CORRECT FUNCIONS BY SPINNINGTHE ANEMOMETER- AWNING MUST RETRACT WHEN ANEMOMETER IS SPUN! Girard Systems © 2005 23
Page 2 and 3: Girard Systems- Warranty and Freigh
Page 4 and 5: WARRANTY Girard Systems offers a Li
Page 6 and 7: Remote Switch 46 (Hardware Installa
Page 8 and 9: IMPORTANT OPERATION REMINDERS 1. Co
Page 10 and 11: B. REMOTE CONTROL (Programming) 1.
Page 12 and 13: FIGURE 3 RTS REMOTE SWITCH BATTERY
Page 14 and 15: GIRARD SYSTEMS G-2000/G-1500 ADJUST
Page 16 and 17: ADJUSTING MOTOR LIMIT SWITCHES (CON
Page 18 and 19: Loosen front bolt Pivot bolt / ~,?-
Page 20 and 21: The awning lead rail comes factory
Page 22 and 23: SECTION I ACCESSING THE MOTOR Beave
Page 26 and 27: I. FABRIC REPLACEMENT RECESSED AWNI
Page 28 and 29: During this fabric installation and
Page 30 and 31: Important Note: Extreme CAUTION sho
Page 32 and 33: ® GIRARD SYSTEMS G-2000Automatic L
Page 34 and 35: TOOLS REOUIRED --J --J --J --J --J
Page 36 and 37: INSTALLATION SEOUENCE 4.5 hours (ba
Page 38 and 39: ~ Diagram not to scale Minimum 51S"
Page 40 and 41: (- --:;':-,.>, 7/16" __ \. '\~:::::
Page 42 and 43: 2. Place awning onto brackets, ensu
Page 44 and 45: 3. Drill one 3/8" hole for anemomet
Page 46 and 47: 4. Ten feet (10') ofgray low-voltag
Page 48 and 49: Cl ~ ~ ~ ~~ @ ~ a ~ $ $ -. MOO _.l'
Page 50 and 51: --------------- GIRARD SYSTEMs" 1.
Page 52 and 53: --------------- GIRARD ACL current-
Page 54 and 55: -------------.,-~~ -""". -- .....~
Page 56 and 57: W. WEATHER STRIPPING (Installation)
Page 58 and 59: III. IV. MOTOR SPECIFICATIONS 1. Ty
Page 60 and 61: SOLUTION Open awning about three (3
Page 62 and 63: nuts located beside the arm connect
Page 64 and 65: PART NO. WHITE PART NO. BI ACK PART
Page 66 and 67: ,------ ,- @:~~-_llt-, , / ' , , I;
Page 68 and 69: 5 ~ 52 51 53 96 © 36~ 22 ~.~; .. \

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