Untitled - Flannery Plant Hire

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BREAK-IN OBSERVE ENGINE OPERATION CLOSELY IMPORTANT: Be extra cautious during the first 50 hours, until you become thoroughly familiar with the sound and feel of your new machine. 1. Operate the machine only in economy (E) mode and limit the engine horsepower up to about 80 % of full load. 2. Avoid excess engine idling. 3. Check indicator lights and gauges frequently during operation. EVERY 8 HOURS OR DAILY 1. Perform 8-hour or daily service. (See Maintenance guide -- 8 hours.) 2. Watch for fluid leaks. 3. Lubricate working tool pivots every 8 hours for the first 50 hours, and every 8 hours when working in mud and water. AFTER THE FIRST 50 HOURS 1. Perform 50-hour service. (See Maintenance guide -- 50 hours.) 2. Check accessible hardware torque. (See Hardware Torque Specifications in Maintenance chapter.) AFTER THE FIRST 100 HOURS Perform 50-hour and 100-hour service. (See Maintenance Guide -- 50 hours and 100 hours.) 2-
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INTRODUCTION Read this manual caref
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MACHINE NUMBERS The manufacturing N
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CONTENTS MACHINE NUMBERS SAFETY Rec
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CONTENTS Maintenance Guide.........
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SAFETY RECOGNIZE SAFETY INFORMATION
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SAFETY PREPARE FOR EMERGENCIES •
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SAFETY USE HANDHOLDS AND STEPS •
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SAFETY OPERATE ONLY FROM OPERATOR'S
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SAFETY INVESTIGATE JOB SITE BEFOREH
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SAFETY DRIVE MACHINE SAFELY • Bef
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AVOID INJURY FROM ROLLAWAY ACCIDENT
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KEEP PERSON CLEAR FROM WORKING AREA
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SAFETY DIG WITH CAUTION • Acciden
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SAFETY PROTECT AGAINST FLYING DEBRI
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SAFETY PRACTICE SAFE MAINTENANCE To
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SAFETY PREVENT PARTS FROM FLYING
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SAFETY AVOID HIGH-PRESSURE FLUIDS
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SAFETY EVACUATING IN CASE OF FIRE
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SAFETY BEWARE OF ASBESTOS DUST •
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SAFETY SIGNS/Europe/Asia/Middle and
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OPERATOR'S COMPONENTS STATION NAME
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OPERATOR'S STATION MULTI FUNCTION M
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OPERATOR'S STATION • Display of M
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OPERATOR'S STATION Menu Screen (23)
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OPERATOR'S STATION Menu Key Shifts
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Displaying Basic Screen by Password
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OPERATOR'S STATION 3. If inputting
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OPERATOR'S STATION ALARM OCCURRENCE
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OPERATOR'S STATION CONTENTS OF ALAR
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OPERATOR'S STATION CLOCK SETTING Pr
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OPERATOR'S STATION Selecting an Att
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OPERATOR'S STATION Pulverizer 1 Max
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DISPLAYING OPERATING CONDITIONS OPE
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OPERATOR'S STATION 4. Push key 6 ,
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4. Push key 6 , and return to the b
Page 80 and 81: OPERATOR'S STATION Password Change
Page 82 and 83: OPERATOR'S STATION 7. The message
Page 84 and 85: OPERATOR'S STATION Auto-Control: OF
Page 86 and 87: OPERATOR'S STATION Change Interval
Page 88 and 89: OPERATOR'S STATION Screen Display w
Page 90 and 91: OPERATOR'S STATION Mail (Optional)
Page 92 and 93: OPERATOR'S STATION LANGUAGE SETTING
Page 94 and 95: OPERATOR'S STATION SWITCH PANEL 1-
Page 96 and 97: OPERATOR'S STATION POWER MODE SWITC
Page 98 and 99: OPERATOR'S STATION WIPER/WASHER SWI
Page 100 and 101: OPERATOR'S STATION SWITCH PANEL (Op
Page 102 and 103: OPERATOR'S STATION KEY SWITCH 1- OF
Page 104 and 105: OPERATOR'S STATION CAB LIGHT Turn t
Page 106 and 107: OPERATOR'S STATION FUSE BOX 10- CON
Page 108 and 109: OPERATOR'S STATION Control Panel De
Page 110 and 111: OPERATOR'S STATION • Circulation
Page 112 and 113: OPERATOR'S STATION DEFROSTER OPERAT
Page 114 and 115: OPERATOR'S STATION CAB HEATER (Opti
Page 116 and 117: OPERATOR'S STATION DEFROSTER OPERAT
Page 118 and 119: OPERATOR'S STATION Station Presetti
Page 120 and 121: OPERATOR'S STATION CLOSING UPPER FR
Page 122 and 123: OPERATOR'S STATION OPENING/CLOSING
Page 124 and 125: OPERATOR'S STATION ADJUSTING THE SE
Page 126 and 127: ADJUSTING THE AIR-SUSPENSION SEAT (
Page 128 and 129: OPERATOR'S STATION ADJUSTING CONSOL
Page 132 and 133: OPERATING THE ENGINE INSPECT MACHIN
Page 134 and 135: OPERATING THE ENGINE STARTING THE E
Page 136 and 137: OPERATING THE ENGINE STARTING IN CO
Page 138 and 139: CHECK INSTRUMENTS AFTER STARTING OP
Page 140 and 141: OPERATING THE ENGINE Disconnecting
Page 142 and 143: DRIVING THE MACHINE DRIVE THE MACHI
Page 144 and 145: STEERING THE MACHINE USING LEVERS D
Page 146 and 147: DRIVING THE MACHINE OPERATING ON SO
Page 148 and 149: DRIVING THE MACHINE OPERATING IN WA
Page 150 and 151: OPERATING THE MACHINE CONTROL LEVER
Page 152 and 153: OPERATING THE MACHINE ATTACHMENT PE
Page 154 and 155: OPERATING THE MACHINE Warming-up Op
Page 156 and 157: OPERATING THE MACHINE AUTO-IDLE 1 W
Page 158 and 159: OPERATING THE MACHINE WORK MODE SEL
Page 160 and 161: OPERATING THE MACHINE POWER MODE On
Page 162 and 163: OPERATING THE MACHINE FACE SHOVEL O
Page 164 and 165: OPERATING THE MACHINE HYDRAULIC BRE
Page 166 and 167: ZX180-3, 200-3, 270-3, 330-3 Class
Page 168 and 169: OPERATING THE MACHINE Pressure Meas
Page 170 and 171: OPERATING THE MACHINE • Do not op
Page 172 and 173: OPERATING THE MACHINE BREAKER MAINT
Page 174 and 175: OPERATING THE MACHINE • When oper
Page 176 and 177: OPERATING THE MACHINE • Breaker o
Page 178 and 179: Crusher (ZX120-3 Class) OPERATING T
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OPERATING THE MACHINE PRECAUTION FO
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EMERGENCY BOOM LOWERING PROCEDURE (
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OBJECT HANDLING --- IF EQUIPPED OPE
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TRANSPORTING TRANSPORTING BY ROAD W
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4. Stop the engine. Remove the key
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TRANSPORTING MACHINE LIFTING PROCED
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CORRECT MAINTENANCE AND INSPECTION
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MAINTENANCE LAYOUT Arm Cylinder Arm
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MAINTENANCE Maintenance Guide Table
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MAINTENANCE HOOD AND ACCESS COVERS
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MAINTENANCE PERIODIC REPLACEMENT OF
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MAINTENANCE C. TRANSMISSION (See Pa
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H. ELECTRICAL SYSTEM (See Page 7-62
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MAINTENANCE Brand Names of Recommen
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MAINTENANCE • Boom and Arm Joint
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MAINTENANCE 3 Swing Internal Gear -
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MAINTENANCE 2 Change Engine Oil ---
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MAINTENANCE C. TRANSMISSION 1 Pump
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MAINTENANCE 3 Travel Reduction Gear
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MAINTENANCE D. HYDRAULIC SYSTEM INS
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MAINTENANCE BREAKER MAINTENANCE Cha
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MAINTENANCE 2 Change Hydraulic Oil
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MAINTENANCE Air Bleeding Procedures
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MAINTENANCE 5 Replace Pilot Oil Fil
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MAINTENANCE 7 Check Hoses and Lines
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MAINTENANCE Table 2. Lines Interval
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MAINTENANCE Metal Face Seal Fitting
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MAINTENANCE 8. To avoid condensatio
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MAINTENANCE 2 Drain Fuel Filter ---
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MAINTENANCE Air Bleeding Procedures
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MAINTENANCE 3 Replace Fuel Main Fil
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MAINTENANCE 5 Clean Fuel Solenoid P
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MAINTENANCE F. AIR CLEANER 1 Clean
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MAINTENANCE G. COOLING SYSTEM Coola
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MAINTENANCE 1 Check Coolant Level -
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MAINTENANCE 2 Check and Adjust Fan
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MAINTENANCE 4 Clean Radiator, Oil C
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MAINTENANCE If acid is swallowed: 1
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MAINTENANCE Check electrolyte speci
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MAINTENANCE • Fusible Link (Main
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3. Clean shank (6) surface. 4. Inst
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MAINTENANCE c. Removing the tooth p
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MAINTENANCE 3 Convert Bucket Connec
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MAINTENANCE 5 Remove Travel Levers
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MAINTENANCE 8 Check Track Sag --- e
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MAINTENANCE 9 Clean and Replace Air
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MAINTENANCE 10 Check Air Conditione
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MAINTENANCE 12 Retighten Cylinder H
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MAINTENANCE 17 Check Tightening Tor
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1. Engine cushion rubber mounting b
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MAINTENANCE 6. Pump transmission mo
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MAINTENANCE 12. Battery mounting nu
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MAINTENANCE 17. Travel device mount
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HYDRAULIC CIRCUIT HYDRAULIC CIRCUIT
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ELECTRICAL DIAGRAM 8-
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MAINTENANCE UNDER SPECIAL ENVIRONME
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STORAGE STORING THE MACHINE 1. Insp
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TROUBLESHOOTING IMPOSSIBLE TO START
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TROUBLESHOOTING ENGINE Problem Caus
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TROUBLESHOOTING ENGINE Problem Caus
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TROUBLESHOOTING ELECTRICAL SYSTEM P
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TROUBLESHOOTING CONTROL LEVERS Prob
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TROUBLESHOOTING HYDRAULIC SYSTEM Pr
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SPECIFICATIONS SPECIFICATIONS ZX110
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SPECIFICATIONS SHOE TYPES AND APPLI
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SPECIFICATIONS BUCKET TYPES AND APP
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SPECIFICATIONS WORKING RANGES ZX130
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SPECIFICATIONS ZX160LC-3 (Machine w
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SPECIFICATIONS BUCKET TYPES AND APP
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SPECIFICATIONS WORKING RANGES ZX180
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SPECIFICATIONS SOUND LEVEL RESULTS
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USING PAD CRAWLER SHOE ZX120-3, 200
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OPTIONAL ATTACHMENTS AND DEVICES TR
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OPTIONAL ATTACHMENTS AND DEVICES Lo
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OPTIONAL ATTACHMENTS AND DEVICES BL
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OPTIONAL ATTACHMENTS AND DEVICES BL
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OPTIONAL ATTACHMENTS AND DEVICES WO
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OPTIONAL ATTACHMENTS AND DEVICES SP
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SHOE TYPES AND APPLICATIONS ZX130-3
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OFFSET DIRECTION AND WORKING RANGE
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OPTIONAL ATTACHMENTS AND DEVICES MA
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OPTIONAL ATTACHMENTS AND DEVICES 2-
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OPTIONAL ATTACHMENTS AND DEVICES
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SHOE TYPES AND APPLICATIONS ZX130-3
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SHOE TYPES AND APPLICATIONS OPTIONA
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OPTIONAL ATTACHMENTS AND DEVICES WA
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OPTIONAL ATTACHMENTS AND DEVICES LI
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LIFTING CAPACITIES OPTIONAL ATTACHM
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INDEX 2 2-piece Boom...............
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INDEX Never Undercut a High Bank...
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Working Ranges ZX280LC-3, 280LCN-3
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