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MAINTENANCE<br />

17 Check Tightening Torque of Bolts and Nuts<br />

--- every 250 hours (first time after 50 hours)<br />

Check tightness after the first 50 hours then every 250<br />

hours. Tighten to torque shown if any are loose. Bolts and<br />

nuts should be replaced with those of the same or higher<br />

grade.<br />

For tightening nuts and bolts other than specified in<br />

the table below, refer to the Tightening Torque Chart<br />

at the end of this section.<br />

IMPORTANT: Check and tighten bolts and nuts using<br />

a torque wrench.<br />

ZX120-3 Class<br />

Wrench<br />

Bolt Dia<br />

No.<br />

Descriptions<br />

Q’ty Size<br />

Torque<br />

mm mm N•m (kgf•m)<br />

1 Engine cushion rubber mounting bolt and nut 16 4 24 240 (24)<br />

2 Engine bracket mounting bolt (Pump side) 12 8 19 110 (11)<br />

3 Hydraulic oil tank mounting bolt 16 4 24 270 (27)<br />

4 Fuel tank mounting bolt 16 4 24 270 (27)<br />

5<br />

Radiator mounting bolt (Upper side) 10 4 17 50 (5)<br />

Radiator mounting bolt (Lower side) 12 3 19 90 (9)<br />

6 Pump transmission mounting bolt 10 8 17 65 (6.5)<br />

7<br />

Control valve mounting bolt 14 4 22 140 (14)<br />

Control valve bracket mounting bolt 16 4 24 270 (27)<br />

8 Swing device mounting bolt 20 10 30 510 (51)<br />

9 Swing motor mounting bolt 10 7 8 65 (6.5)<br />

17 25 (2.5)<br />

19 30 (3)<br />

22 40 (4)<br />

10 ORS fittings for hydraulic hoses and piping<br />

27 95 (9.5)<br />

32 140 (14)<br />

36 180 (18)<br />

41 210 (21)<br />

11 Hycolin tube mounting nut – – 17 35 (3.5)<br />

12 Battery mounting nut 10 4 17 50 (5)<br />

Cab mounting nut 16 4 24 210 (21)<br />

13 Cab mounting anchor bolt 20 1 30 550 (55)<br />

Cab cushion rubber mounting bolt 12 8 19 110 (11)<br />

6 10 10 (1)<br />

14 Cover mounting bolt<br />

10 – 17 50 (5)<br />

12 19 90 (9)<br />

15<br />

Flexible master coupling of piping 1/4-28UNF – 11 6 (0.6)<br />

T-bolt clamp of high pressure piping – 8 10 6 (0.6)<br />

16 Swing bearing mounting bolt to<br />

(Upperstructure) 18 30 27 400 (40)<br />

(Undercarriage) 16 36 24 270 (27)<br />

Travel device mounting bolt<br />

ZX110-3, 130-3 16 28 24 320 (32)<br />

ZX110M-3, 130LCN-3 16 32 24 320 (32)<br />

17<br />

Travel reduction device cover ZX110-3, 130-3 14 8 22 180 (18)<br />

mounting bolt<br />

ZX110M-3, 130LCN-3 14 12 22 180 (18)<br />

Sprocket mounting bolt<br />

ZX110-3, 130-3 16 32 24 270 (27)<br />

ZX110M-3, 130LCN-3 20 32 30 470 (47)<br />

18 Upper roller mounting bolt<br />

ZX110-3, 130-3 12 8 19 100 (10)<br />

ZX110M-3, 130LCN-3 16 16 24 270 (27)<br />

ZX110-3 16 48 24 310 (31)<br />

19 Lower roller mounting bolt ZX130-3, 130LCN-3 16 56 24 310 (31)<br />

ZX110M-3 18 48 27 460 (46)<br />

ZX110-3 16 328 24 420 (42)<br />

20 Track shoe mounting bolt ZX130-3, 130LCN-3 16 352 24 420 (42)<br />

ZX110M-3 20 336 27 820 (82)<br />

21 Track guard mounting bolt ZX110M-3 18 8 27 510 (51)<br />

7-84

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