Untitled - Flannery Plant Hire

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MAINTENANCE 12 Retighten Cylinder Head Bolt --- as required See your authorized dealer. 13 Inspect and Adjust Valve Clearance --- every 1000 hours See your authorized dealer. 14 Measure Engine Compression Pressure --- every 1000 hours See your authorized dealer. 15 Check Starter and Alternator --- every 1000 hours See your authorized dealer. 16 Check and Replace EGR Device --- as required See your authorized dealer. 7-83
MAINTENANCE 17 Check Tightening Torque of Bolts and Nuts --- every 250 hours (first time after 50 hours) Check tightness after the first 50 hours then every 250 hours. Tighten to torque shown if any are loose. Bolts and nuts should be replaced with those of the same or higher grade. For tightening nuts and bolts other than specified in the table below, refer to the Tightening Torque Chart at the end of this section. IMPORTANT: Check and tighten bolts and nuts using a torque wrench. ZX120-3 Class Wrench Bolt Dia No. Descriptions Q’ty Size Torque mm mm N•m (kgf•m) 1 Engine cushion rubber mounting bolt and nut 16 4 24 240 (24) 2 Engine bracket mounting bolt (Pump side) 12 8 19 110 (11) 3 Hydraulic oil tank mounting bolt 16 4 24 270 (27) 4 Fuel tank mounting bolt 16 4 24 270 (27) 5 Radiator mounting bolt (Upper side) 10 4 17 50 (5) Radiator mounting bolt (Lower side) 12 3 19 90 (9) 6 Pump transmission mounting bolt 10 8 17 65 (6.5) 7 Control valve mounting bolt 14 4 22 140 (14) Control valve bracket mounting bolt 16 4 24 270 (27) 8 Swing device mounting bolt 20 10 30 510 (51) 9 Swing motor mounting bolt 10 7 8 65 (6.5) 17 25 (2.5) 19 30 (3) 22 40 (4) 10 ORS fittings for hydraulic hoses and piping 27 95 (9.5) 32 140 (14) 36 180 (18) 41 210 (21) 11 Hycolin tube mounting nut – – 17 35 (3.5) 12 Battery mounting nut 10 4 17 50 (5) Cab mounting nut 16 4 24 210 (21) 13 Cab mounting anchor bolt 20 1 30 550 (55) Cab cushion rubber mounting bolt 12 8 19 110 (11) 6 10 10 (1) 14 Cover mounting bolt 10 – 17 50 (5) 12 19 90 (9) 15 Flexible master coupling of piping 1/4-28UNF – 11 6 (0.6) T-bolt clamp of high pressure piping – 8 10 6 (0.6) 16 Swing bearing mounting bolt to (Upperstructure) 18 30 27 400 (40) (Undercarriage) 16 36 24 270 (27) Travel device mounting bolt ZX110-3, 130-3 16 28 24 320 (32) ZX110M-3, 130LCN-3 16 32 24 320 (32) 17 Travel reduction device cover ZX110-3, 130-3 14 8 22 180 (18) mounting bolt ZX110M-3, 130LCN-3 14 12 22 180 (18) Sprocket mounting bolt ZX110-3, 130-3 16 32 24 270 (27) ZX110M-3, 130LCN-3 20 32 30 470 (47) 18 Upper roller mounting bolt ZX110-3, 130-3 12 8 19 100 (10) ZX110M-3, 130LCN-3 16 16 24 270 (27) ZX110-3 16 48 24 310 (31) 19 Lower roller mounting bolt ZX130-3, 130LCN-3 16 56 24 310 (31) ZX110M-3 18 48 27 460 (46) ZX110-3 16 328 24 420 (42) 20 Track shoe mounting bolt ZX130-3, 130LCN-3 16 352 24 420 (42) ZX110M-3 20 336 27 820 (82) 21 Track guard mounting bolt ZX110M-3 18 8 27 510 (51) 7-84
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INTRODUCTION Read this manual caref
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MACHINE NUMBERS The manufacturing N
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CONTENTS MACHINE NUMBERS SAFETY Rec
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CONTENTS Maintenance Guide.........
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SAFETY RECOGNIZE SAFETY INFORMATION
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SAFETY PREPARE FOR EMERGENCIES •
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SAFETY USE HANDHOLDS AND STEPS •
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SAFETY OPERATE ONLY FROM OPERATOR'S
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SAFETY INVESTIGATE JOB SITE BEFOREH
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SAFETY DRIVE MACHINE SAFELY • Bef
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AVOID INJURY FROM ROLLAWAY ACCIDENT
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KEEP PERSON CLEAR FROM WORKING AREA
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SAFETY DIG WITH CAUTION • Acciden
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SAFETY PROTECT AGAINST FLYING DEBRI
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SAFETY PRACTICE SAFE MAINTENANCE To
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SAFETY PREVENT PARTS FROM FLYING
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SAFETY AVOID HIGH-PRESSURE FLUIDS
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SAFETY EVACUATING IN CASE OF FIRE
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SAFETY BEWARE OF ASBESTOS DUST •
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SAFETY SIGNS/Europe/Asia/Middle and
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OPERATOR'S COMPONENTS STATION NAME
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OPERATOR'S STATION MULTI FUNCTION M
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OPERATOR'S STATION • Display of M
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OPERATOR'S STATION Menu Screen (23)
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OPERATOR'S STATION Menu Key Shifts
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Displaying Basic Screen by Password
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OPERATOR'S STATION 3. If inputting
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OPERATOR'S STATION ALARM OCCURRENCE
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OPERATOR'S STATION CONTENTS OF ALAR
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OPERATOR'S STATION CLOCK SETTING Pr
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OPERATOR'S STATION Selecting an Att
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OPERATOR'S STATION Pulverizer 1 Max
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DISPLAYING OPERATING CONDITIONS OPE
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OPERATOR'S STATION 4. Push key 6 ,
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4. Push key 6 , and return to the b
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OPERATOR'S STATION Password Change
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OPERATOR'S STATION 7. The message
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OPERATOR'S STATION Auto-Control: OF
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OPERATOR'S STATION Change Interval
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OPERATOR'S STATION Screen Display w
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OPERATOR'S STATION Mail (Optional)
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OPERATOR'S STATION LANGUAGE SETTING
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OPERATOR'S STATION SWITCH PANEL 1-
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OPERATOR'S STATION POWER MODE SWITC
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OPERATOR'S STATION WIPER/WASHER SWI
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OPERATOR'S STATION SWITCH PANEL (Op
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OPERATOR'S STATION KEY SWITCH 1- OF
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OPERATOR'S STATION CAB LIGHT Turn t
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OPERATOR'S STATION FUSE BOX 10- CON
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OPERATOR'S STATION Control Panel De
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OPERATOR'S STATION • Circulation
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OPERATOR'S STATION DEFROSTER OPERAT
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OPERATOR'S STATION CAB HEATER (Opti
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OPERATOR'S STATION DEFROSTER OPERAT
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OPERATOR'S STATION Station Presetti
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OPERATOR'S STATION CLOSING UPPER FR
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OPERATOR'S STATION OPENING/CLOSING
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OPERATOR'S STATION ADJUSTING THE SE
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ADJUSTING THE AIR-SUSPENSION SEAT (
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OPERATOR'S STATION ADJUSTING CONSOL
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BREAK-IN OBSERVE ENGINE OPERATION C
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OPERATING THE ENGINE INSPECT MACHIN
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OPERATING THE ENGINE STARTING THE E
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OPERATING THE ENGINE STARTING IN CO
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CHECK INSTRUMENTS AFTER STARTING OP
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OPERATING THE ENGINE Disconnecting
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DRIVING THE MACHINE DRIVE THE MACHI
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STEERING THE MACHINE USING LEVERS D
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DRIVING THE MACHINE OPERATING ON SO
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DRIVING THE MACHINE OPERATING IN WA
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OPERATING THE MACHINE CONTROL LEVER
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OPERATING THE MACHINE ATTACHMENT PE
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OPERATING THE MACHINE Warming-up Op
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OPERATING THE MACHINE AUTO-IDLE 1 W
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OPERATING THE MACHINE WORK MODE SEL
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OPERATING THE MACHINE POWER MODE On
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OPERATING THE MACHINE FACE SHOVEL O
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OPERATING THE MACHINE HYDRAULIC BRE
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ZX180-3, 200-3, 270-3, 330-3 Class
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OPERATING THE MACHINE Pressure Meas
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OPERATING THE MACHINE • Do not op
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OPERATING THE MACHINE BREAKER MAINT
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OPERATING THE MACHINE • When oper
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OPERATING THE MACHINE • Breaker o
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Crusher (ZX120-3 Class) OPERATING T
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OPERATING THE MACHINE PRECAUTION FO
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EMERGENCY BOOM LOWERING PROCEDURE (
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OBJECT HANDLING --- IF EQUIPPED OPE
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TRANSPORTING TRANSPORTING BY ROAD W
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4. Stop the engine. Remove the key
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TRANSPORTING MACHINE LIFTING PROCED
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CORRECT MAINTENANCE AND INSPECTION
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MAINTENANCE LAYOUT Arm Cylinder Arm
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MAINTENANCE Maintenance Guide Table
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MAINTENANCE HOOD AND ACCESS COVERS
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MAINTENANCE PERIODIC REPLACEMENT OF
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MAINTENANCE C. TRANSMISSION (See Pa
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H. ELECTRICAL SYSTEM (See Page 7-62
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MAINTENANCE Brand Names of Recommen
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MAINTENANCE • Boom and Arm Joint
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MAINTENANCE 3 Swing Internal Gear -
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MAINTENANCE 2 Change Engine Oil ---
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MAINTENANCE C. TRANSMISSION 1 Pump
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MAINTENANCE 3 Travel Reduction Gear
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MAINTENANCE D. HYDRAULIC SYSTEM INS
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MAINTENANCE BREAKER MAINTENANCE Cha
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MAINTENANCE 2 Change Hydraulic Oil
Page 224 and 225: MAINTENANCE Air Bleeding Procedures
Page 226 and 227: MAINTENANCE 5 Replace Pilot Oil Fil
Page 228 and 229: MAINTENANCE 7 Check Hoses and Lines
Page 230 and 231: MAINTENANCE Table 2. Lines Interval
Page 232 and 233: MAINTENANCE Metal Face Seal Fitting
Page 234 and 235: MAINTENANCE 8. To avoid condensatio
Page 236 and 237: MAINTENANCE 2 Drain Fuel Filter ---
Page 238 and 239: MAINTENANCE Air Bleeding Procedures
Page 240 and 241: MAINTENANCE 3 Replace Fuel Main Fil
Page 242 and 243: MAINTENANCE 5 Clean Fuel Solenoid P
Page 244 and 245: MAINTENANCE F. AIR CLEANER 1 Clean
Page 246 and 247: MAINTENANCE G. COOLING SYSTEM Coola
Page 248 and 249: MAINTENANCE 1 Check Coolant Level -
Page 250 and 251: MAINTENANCE 2 Check and Adjust Fan
Page 252 and 253: MAINTENANCE 4 Clean Radiator, Oil C
Page 254 and 255: MAINTENANCE If acid is swallowed: 1
Page 256 and 257: MAINTENANCE Check electrolyte speci
Page 258 and 259: MAINTENANCE • Fusible Link (Main
Page 260 and 261: 3. Clean shank (6) surface. 4. Inst
Page 262 and 263: MAINTENANCE c. Removing the tooth p
Page 264 and 265: MAINTENANCE 3 Convert Bucket Connec
Page 266 and 267: MAINTENANCE 5 Remove Travel Levers
Page 268 and 269: MAINTENANCE 8 Check Track Sag --- e
Page 270 and 271: MAINTENANCE 9 Clean and Replace Air
Page 272 and 273: MAINTENANCE 10 Check Air Conditione
Page 276 and 277: MAINTENANCE 17 Check Tightening Tor
Page 282 and 283: 1. Engine cushion rubber mounting b
Page 284 and 285: MAINTENANCE 6. Pump transmission mo
Page 286 and 287: MAINTENANCE 12. Battery mounting nu
Page 288 and 289: MAINTENANCE 17. Travel device mount
Page 290 and 291: HYDRAULIC CIRCUIT HYDRAULIC CIRCUIT
Page 292 and 293: ELECTRICAL DIAGRAM 8-
Page 294 and 295: MAINTENANCE UNDER SPECIAL ENVIRONME
Page 296 and 297: STORAGE STORING THE MACHINE 1. Insp
Page 298 and 299: TROUBLESHOOTING IMPOSSIBLE TO START
Page 300 and 301: TROUBLESHOOTING ENGINE Problem Caus
Page 302 and 303: TROUBLESHOOTING ENGINE Problem Caus
Page 304 and 305: TROUBLESHOOTING ELECTRICAL SYSTEM P
Page 306 and 307: TROUBLESHOOTING CONTROL LEVERS Prob
Page 308 and 309: TROUBLESHOOTING HYDRAULIC SYSTEM Pr
Page 310 and 311: SPECIFICATIONS SPECIFICATIONS ZX110
Page 312 and 313: SPECIFICATIONS SHOE TYPES AND APPLI
Page 314 and 315: SPECIFICATIONS BUCKET TYPES AND APP
Page 316 and 317: SPECIFICATIONS WORKING RANGES ZX130
Page 318 and 319: SPECIFICATIONS SHOE TYPES AND APPLI
Page 320 and 321: SPECIFICATIONS SPECIFICATIONS ZX160
Page 322 and 323: SPECIFICATIONS ZX160LC-3 (Machine w
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SPECIFICATIONS BUCKET TYPES AND APP
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SPECIFICATIONS WORKING RANGES ZX180
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SPECIFICATIONS SHOE TYPES AND APPLI
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SPECIFICATIONS SPECIFICATIONS ZX210
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SPECIFICATIONS SOUND LEVEL RESULTS
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USING PAD CRAWLER SHOE ZX120-3, 200
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OPTIONAL ATTACHMENTS AND DEVICES TR
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OPTIONAL ATTACHMENTS AND DEVICES Lo
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OPTIONAL ATTACHMENTS AND DEVICES BL
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OPTIONAL ATTACHMENTS AND DEVICES BL
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OPTIONAL ATTACHMENTS AND DEVICES WO
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OPTIONAL ATTACHMENTS AND DEVICES SP
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SHOE TYPES AND APPLICATIONS ZX130-3
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OFFSET DIRECTION AND WORKING RANGE
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OPTIONAL ATTACHMENTS AND DEVICES MA
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OPTIONAL ATTACHMENTS AND DEVICES 2-
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OPTIONAL ATTACHMENTS AND DEVICES
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SHOE TYPES AND APPLICATIONS ZX130-3
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SHOE TYPES AND APPLICATIONS OPTIONA
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OPTIONAL ATTACHMENTS AND DEVICES WA
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OPTIONAL ATTACHMENTS AND DEVICES LI
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LIFTING CAPACITIES OPTIONAL ATTACHM
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INDEX 2 2-piece Boom...............
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INDEX Never Undercut a High Bank...
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Working Ranges ZX280LC-3, 280LCN-3
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